Time of Flight Ranging with Fluorescent Wavelength Separation

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Solution Overview

Problem

Conventional time of flight (TOF) sensors face accuracy issues due to interference from ambient light and struggle with objects made of certain materials, such as black plastic, which complicates reliable light reflection and detection.

Innovation Solution

The method involves projecting light of a first wavelength onto an object and receiving both reflected and emitted light of different wavelengths, using a processor to determine the phase difference between the two to calculate the distance, with the light being deviated by optical elements like prisms or diffraction gratings to separate and detect the wavelengths.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional TOF sensors use single wavelength light for ranging, then the system is simple to operate, but measurement precision deteriorates due to interference from ambient light and difficulty in detecting reflected light from certain materials

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidsystem complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent segments the light detection into multiple wavelength channels by using a diffraction grating to spatially separate reflected light (first wavelength) from emitted light (second wavelength). This allows independent measurement of each wavelength component, improving distance measurement accuracy by enabling the system to distinguish between different light sources and filter out ambient light interference.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent adds the wavelength dimension to the traditional time-of-flight measurement. By measuring phase differences at multiple wavelengths and combining this with time-of-flight data, the system creates a multi-dimensional measurement approach that improves precision while maintaining operational simplicity through integrated processing.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Measurement precision

If conventional TOF sensors measure only reflected light, then the device complexity is low, but measurement precision deteriorates when measuring objects with difficult-to-detect surfaces such as black plastic

Engineering Contradiction:
Improvedetection capability on challenging surfacesVSAvoidillumination and detection system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent employs fluorescent materials that change color (wavelength) when illuminated. The illumination source emits light at a first wavelength that excites the fluorescent material, which then emits light at a second wavelength. This wavelength transformation enables detection on challenging surfaces like black plastic, as the emitted light has different properties than the reflected light, improving contrast and detectability.

Inventive Principle:
Principle #32Color changes

Solution Approach 2:

The fluorescent material acts as an intermediary between the illumination source and the sensor. Instead of directly detecting reflected light from the object surface, the system uses the fluorescent material to convert the illumination wavelength to a different wavelength, which is then easier to detect and measure, thereby improving measurement precision on difficult surfaces.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Reliability

If conventional TOF sensors use single wavelength measurement, then the device complexity is low, but reliability deteriorates due to interference from ambient light and inability to factor out noise

Engineering Contradiction:
Improvemeasurement reliability under interferenceVSAvoidsignal processing complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent segments the optical signal into multiple wavelength components using a diffraction grating, separating the reflected light signal from the emitted fluorescent light signal. This spatial segmentation allows the sensor to independently measure each wavelength channel, enabling the system to identify and filter out ambient light interference and noise, thereby improving measurement reliability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system uses the phase difference measurement between reflected and emitted light at multiple wavelengths as feedback to improve reliability. By comparing phase measurements across different wavelengths and using this information to validate and correct distance measurements, the system can factor out noise and maintain reliable operation under varying ambient light conditions.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy of distance measurement and object parameter determination by filtering out noise and improving detection on challenging surfaces, enabling more precise ranging and dimensioning.

Implementation Method 1

the first wavelength is an excitation wavelength of a fluorophore and the second wavelength is an emission wavelength of the fluorophore

Methodology Applied
Scientific EffectFluorescence: Fluorescence

Implementation Method 2

the prism deviates the reflected light at a first angle based on the first wavelength, and receiving, at a first sensor position of the one or more sensors after the prism deviates the reflected light at the first angle, the reflected light

Methodology Applied
Scientific EffectRefraction: Refraction

Implementation Method 3

By carefully timing the phase shift of the arriving reflected light waves, an algorithm is applied to estimate a distance between the sensor and the reflecting surface

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS20240168158A1Time Difference of Arrival Ranging
Publication Date: 2024.05.23 ZEBRA TECHNOLOGIES CORP
  • US20240168158A1 patent drawing
  • US20240168158A1 patent drawing
  • US20240168158A1 patent drawing

AI summary

Imaging devices, systems, and methods for determining a distance to an object using light projected from an illumination device are provided. An example method includes: projecting, from an illumination source of the illumination device, projected light having a first wavelength; receiving, at one or more sensors of the illumination device, reflected light having the first wavelength; receiving, at the one or more sensors of the illumination device, emitted light having a second wavelength; determining, by one or more processors, a phase difference between the reflected light and the emitted light; and determining, by the one or more processors, the distance to the object based at least on the phase difference between the reflected light and the emitted light.