TOF Sensor Multiple Capacitor Segmentation for Extended Range

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Time of Flight (TOF) optical sensors face challenges in accurately measuring distance due to limitations in reliable recovery and representation of reflected light pulse time-related characteristics, especially with single-capacitor architectures requiring multiple cycles and pulses, and issues with capacitor mismatches affecting measurement accuracy.

Innovation Solution

A TOF sensor device employing multiple measuring capacitors per pixel, where each capacitor is used in a specific role for each measuring sequence, and the roles are permuted across sequences to aggregate data for accurate distance determination, minimizing the need for extensive calibration and compensation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If multiple measuring sequences with permuted capacitor roles are used, then measurement precision and detection range are improved, but device complexity increases

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidsensor architecture complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The photo-detector is divided into multiple independent measuring capacitors (first, second, and third measuring capacitors), each capable of independent charge storage. This segmentation allows parallel measurement of different time intervals, enabling extended detection range and improved precision without requiring sequential measurements that would increase temporal complexity.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The roles of the measuring capacitors are dynamically permuted across different measuring sequences. In the first sequence, the first capacitor measures a first time interval, in the second sequence the second capacitor measures a second time interval, and in the third sequence the third capacitor measures a third time interval. This dynamic role assignment allows the system to cover extended time ranges while maintaining a fixed hardware architecture.

Inventive Principle:
Principle #15Dynamics

2Device complexity

If single-capacitor architecture is used, then device complexity is reduced, but measurement precision and detection range are limited

Engineering Contradiction:
Improvesensor architecture simplicityVSAvoiddistance measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

Multiple measuring capacitors are merged within a single photo-detector pixel, allowing simultaneous charge storage from multiple time intervals. The first, second, and third measuring capacitors collectively capture reflected light pulses across extended time ranges, achieving precision and range improvements while maintaining integration within a compact sensor architecture.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The system performs periodic measuring sequences with different gating signal timing configurations. Each sequence permutes which capacitor measures which time interval, allowing the system to systematically cover extended detection ranges through repeated measurements with varying configurations, thereby improving precision through multiple sampling opportunities.

Inventive Principle:
Principle #19Periodic action

3Measurement precision

If extensive pixel-level calibration is performed, then measurement precision is improved, but time and computing resources are consumed

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidcalibration time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The multiple measuring capacitors with permuted roles enable the sensor to self-calibrate through intrinsic measurement redundancy. By comparing measurements from different capacitors across different sequences, the system can identify and compensate for capacitor mismatches automatically, reducing the need for external calibration procedures and minimizing calibration time and computational overhead.

Inventive Principle:
Principle #25Self-service

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enhances the accuracy and extends the detection range of TOF sensors without requiring extensive pixel-level calibration, saving time, memory, and computing resources, while improving sensor response time.

Implementation Method 1

an emitter component configured to emit a light pulse

Methodology Applied
Scientific EffectLight: Light

Implementation Method 2

measuring the time of flight of the light

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Implementation Method 3

a photo device configured to generate electrical energy in proportion to a quantity of received light

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Data Source

PatentEP3572836B1Time of flight system and method using multiple measuring sequences
Publication Date: 2022.08.10 ROCKWELL AUTOMATION TECH INC
  • EP3572836B1 patent drawingFigure 1
  • EP3572836B1 patent drawingFigure 2
  • EP3572836B1 patent drawingFigure 3A

AI summary

A time of flight sensor device is capable of extending its total sensing distance using multiple measuring sequences for each distance measuring operation. Such embodiments can execute two or more iterations of a measuring sequence, where the gating signal control sequence for each measuring sequence is offset in time relative to a previous sequence. This yields a greater number of sampling points within which a reflected pulse can be detected and measured, resulting in a total measurable time of flight range that is greater than a measuring operation that uses a fixed timing for the gating signals.