Integrated TOF Sensor Dual Modulation Phase Estimation

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Solution Overview

Problem

Existing 3D Time-of-Flight (TOF) systems face limitations in range and accuracy due to phase wrapping, requiring a trade-off between distance measurement range and accuracy, and are often bulky and expensive, with interference from other light sources being a significant issue.

Innovation Solution

The implementation of an integrated TOF sensor with dual modulation frequencies and a CORDIC Rotator for phase estimation, along with a maximal length sequence (MLS) generator for improved signal processing, allows for unambiguous distance measurement and reduced interference, enhancing accuracy and range without increasing system complexity.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high frequency modulation is used to improve distance measurement accuracy, then measurement precision is improved, but the measurable distance range is reduced due to phase wrapping

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidmeasurable distance range
Core Design Contradiction:
Measurement precisionVSLength of stationary object

Solution Approach 1:

The patent employs dual periodic modulation frequencies (first and second modulation frequencies) to simultaneously achieve high measurement precision and extended range. The first modulation frequency provides high precision for close objects, while the second modulation frequency enables measurement of distant objects, resolving the phase wrapping limitation of single-frequency systems.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent transitions from single-frequency modulation to dual-frequency modulation, adding a temporal dimension to the measurement system. By combining measurements at two different frequencies, the system achieves unambiguous distance measurement over an extended range while maintaining high precision, effectively solving the trade-off between range and accuracy.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Device complexity

If square wave modulation is used to simplify implementation, then device complexity is reduced, but measurement precision deteriorates due to greater ambiguity and depth error

Engineering Contradiction:
Improvemodulation implementation complexityVSAvoiddepth measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent changes the modulation waveform parameter from square wave to sinusoidal wave. Sinusoidal modulation provides smoother phase transitions and reduces distortion compared to square wave modulation, thereby improving depth measurement accuracy while maintaining implementation feasibility through standard signal generation techniques.

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If integrated TOF sensor is used to reduce system size, then device complexity is reduced, but interference from other light sources increases

Engineering Contradiction:
Improvesystem integration levelVSAvoidinterference from other light sources
Core Design Contradiction:
Device complexityVSObject-affected harmful factors

Solution Approach 1:

The patent introduces a correlation processor as an intermediary that compares the reflected signal against the original modulated signal. This correlation analysis enables the system to distinguish between the target object's reflection and interference from other light sources, filtering out spurious signals while maintaining the compact integrated sensor design.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system employs feedback mechanisms where the correlation processor continuously analyzes the reflected signal characteristics and adjusts measurements accordingly. By comparing expected signal patterns with actual reflections, the system can identify and reject interference from other light sources, maintaining measurement accuracy in complex lighting environments.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate and unambiguous distance measurement over a wider range while minimizing interference from other light sources, improving the overall performance and reducing the need for bulky and expensive systems.

Implementation Method 1

a photodetector device (e.g. photodiode, photomultiplier tube, avalanche photodiode, or single photon avalanche diode) capable of producing an image and responsive to the same spectrum

Methodology Applied
Scientific EffectPhotoelectric Effect: Photoelectric Effect

Implementation Method 2

The light source is pulsed or modulated by a continuous-wave (CW), source, typically a sinusoid or square wave

Methodology Applied
Scientific EffectLight Modulation: Phase Modulation

Data Source

PatentUS11385336B2Time of flight sensors and sensing methods
Publication Date: 2022.07.12 MAXIM INTEGRATED PROD INC
  • US11385336B2 patent drawing
  • US11385336B2 patent drawing
  • US11385336B2 patent drawing

AI summary

A time of flight sensor includes a time of flight (TOF) processor having a digital TOF port, a digital input port, and a digital output port, the TOF processor comprising a phase detector including cyclically rotating demultiplexer (DEMUX), a first summer coupled to a first DEMUX output, a second summer coupled to a second DEMUX output, a third summer coupled to a third DEMUX output, a fourth summer coupled to a fourth DEMUX output, and a phase estimator coupled to outputs of the first summer, the second summer, the third summer and the fourth summer and having a phase estimate output; a driver having a digital driver port coupled to the digital TOF port and a driver output port; and an analog-to-digital converter (ADC) having an output port coupled to the digital input port of the digital TOF processor.