TOF Sensor Waveform Reconstruction via Staggered Pulse Integration

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Solution Overview

Problem

Time-of-flight (TOF) sensors face challenges in accurately reconstructing waveforms for distance measurement using low sampling rates due to limitations in available photo-receivers and readout circuits, which require high-speed sampling for accurate distance estimation.

Innovation Solution

The TOF sensor employs a method of emitting a train of light pulses and integrating electrical outputs over controlled integration periods, with each accumulation cycle's start time delayed relative to the previous, allowing for accurate waveform reconstruction at a lower sampling rate by calculating sample points from the differences between consecutive accumulation values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If high-speed sampling is used for accurate distance measurement, then measurement precision is improved, but device complexity and cost increase due to requirements for high-speed photo-receivers and readout circuits

Engineering Contradiction:
Improvedistance measurement accuracyVSAvoidphoto-receiver and readout circuit complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent divides the waveform reconstruction process into multiple accumulation cycles, where each cycle captures a portion of the reflected light pulse. By segmenting the measurement into discrete time intervals and accumulating results, the system achieves high measurement precision without requiring high-speed sampling hardware.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent performs preliminary accumulation of light pulse signals over multiple cycles before final waveform reconstruction. By pre-integrating the optical signals and storing accumulation values, the system prepares processed data in advance, eliminating the need for high-speed real-time sampling during the actual measurement.

Inventive Principle:
Principle #10Preliminary action

2Device complexity

If low sampling rate is used to reduce device complexity, then device complexity is reduced, but measurement precision deteriorates due to insufficient sampling for accurate waveform reconstruction

Engineering Contradiction:
Improvephoto-receiver and readout circuit complexityVSAvoiddistance measurement accuracy
Core Design Contradiction:
Device complexityVSMeasurement precision

Solution Approach 1:

The patent employs periodic accumulation cycles that systematically sample the reflected light pulse at regular intervals. By repeating the accumulation process multiple times with controlled timing, the system reconstructs the complete waveform using low-rate sampling, achieving both reduced device complexity and maintained measurement precision.

Inventive Principle:
Principle #19Periodic action

Solution Approach 2:

The patent creates multiple copies of the accumulation process across different time cycles, where each cycle captures a portion of the waveform. By combining these replicated measurements, the system reconstructs the complete high-fidelity waveform without requiring high-speed sampling hardware.

Inventive Principle:
Principle #26Copying

3Measurement precision

If multiple accumulation cycles with delayed start times are used for waveform reconstruction, then measurement precision is improved through better sampling coverage, but loss of time increases due to multiple cycles required

Engineering Contradiction:
Improvewaveform reconstruction accuracyVSAvoidtime for multiple accumulation cycles
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The patent dynamically adjusts the start time of each accumulation cycle relative to the previous cycle, creating a staggered sampling pattern. This dynamic timing arrangement ensures optimal coverage of the reflected light pulse waveform across all cycles, maximizing measurement precision while minimizing the total time required.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent maintains continuous accumulation of optical signals across multiple cycles without idle periods. By continuously integrating the photo-receiver output and systematically progressing through delayed start times, the system maximizes the useful measurement action throughout the entire multi-cycle process, reducing overall measurement time.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach enables accurate distance measurement and waveform reconstruction using a relatively low sampling rate, overcoming the limitations of existing technologies by effectively interpolating sampled values to reconstruct the reflected light pulse waveform.

Implementation Method 1

a photo-receiver configured to generate an electrical output proportional to an intensity of light incident on a surface of the photo-receiver

Methodology Applied
Scientific EffectPhotoelectric effect: Photoelectric Effect

Implementation Method 2

time-of-flight (TOF) sensors capable of accurately reconstructing a waveform for a reflected light pulse

Methodology Applied
Scientific EffectTime of flight: Time of Flight

Data Source

PatentUS20220128658A1Waveform reconstruction in a time-of-flight sensor
Publication Date: 2022.04.28 ROCKWELL AUTOMATION TECH INC
  • US20220128658A1 patent drawing
  • US20220128658A1 patent drawing
  • US20220128658A1 patent drawing

AI summary

A time-of-flight (TOF) sensor device is configured to perform classification analytics on a waveform signal representing a reflected light pulse, and to classify an object from which the light pulse was received based on characteristic properties of the reflected pulse. The TOF sensor device can compare the reflected pulse waveform with stored characteristic waveform profiles indicative of different types of objects or atmospheric particulates, including but not limited to snow, aerosol, water, fog, or mist. Some embodiments of TOF sensor device can also detect excessive levels of mist or suspended particulates that may reduce the detection accuracy of the sensor. To this end, such embodiments project focused light beams according to a defined pattern, and compare the reflected pattern with the defined pattern to determine a degree of pattern distortion attributable to the presence of mist.