Wall-Hung Toilet Mounting Bracket With Slanted Locking Surface

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Solution Overview

Problem

The installation of existing toilet systems is time-consuming and requires skilled personnel, making it cumbersome and prone to inaccurate installation due to the need for additional fixing tools like allen keys and pockets on the toilet bowl for mounting brackets.

Innovation Solution

An installation arrangement for a wall-hung toilet system featuring a toilet bowl with first and second mounting cavities and corresponding installation units, including mounting pins, brackets, and flange nuts, which allows for quick and easy mounting on a wall without the need for skilled labor or additional fixing tools, utilizing a slanted protruded surface for locking and supporting the toilet bowl.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If traditional mounting brackets with pockets and allen keys are used, then the toilet bowl can be mounted on the wall, but the installation process becomes time-consuming and requires skilled labor

Engineering Contradiction:
Improveease of installationVSAvoidinstallation time
Core Design Contradiction:
Ease of operationVSLoss of time

Solution Approach 1:

The patent removes the complex pocket and allen key mechanism from the toilet bowl and replaces it with a simplified mounting bracket that directly engages with the bowl's mounting cavities. This extraction of unnecessary components eliminates the need for skilled labor and reduces installation time while maintaining the mounting function.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mounting bracket is divided into distinct functional segments: a mounting portion that engages with the wall, a bridging portion that connects to the toilet bowl's mounting cavities, and a locking mechanism. This segmentation allows each part to perform its specific function independently, simplifying the overall installation process.

Inventive Principle:
Principle #1Segmentation

2Ease of operation

If traditional mounting brackets with pockets are used, then the toilet bowl can be mounted on the wall, but additional fixing tools like allen keys are required

Engineering Contradiction:
Improveease of installationVSAvoidmounting mechanism complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent extracts and eliminates the pocket and allen key components from the mounting system. The new mounting bracket uses a direct engagement mechanism with the toilet bowl's mounting cavities, removing the need for additional fixing tools and reducing device complexity.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mounting bracket is designed as a universal component that performs multiple functions: it mounts the toilet bowl to the wall, provides structural support, and secures the bowl in place. This multi-functionality eliminates the need for separate fixing tools and components.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Device complexity

If a single part mounting bracket is used, then the mounting process is simplified, but the bracket must be received within the mounting cavities defined by the toilet bowl

Engineering Contradiction:
Improvemounting bracket complexityVSAvoidmounting cavity precision
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

The mounting bracket is segmented into functional portions (mounting portion, bridging portion, locking mechanism) that can be manufactured separately and then assembled. This segmentation allows for easier manufacturing while requiring precise dimensions in the mounting cavities to ensure proper fit and function.

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS20240360657A1Installation arrangement for a toilet system
Publication Date: 2024.10.31 KOHLER INDIA CORP PVT LTD
  • US20240360657A1 patent drawing
  • US20240360657A1 patent drawing
  • US20240360657A1 patent drawing

AI summary

Described herein is an installation arrangement for a toilet system. The toilet system includes a toilet bowl defining a mounting region on a rear side thereof. The installation arrangement includes first and second toilet installation units. Each of the first and second toilet installation units includes a first and second mounting pin, a first and second flange nut, and a first and second mounting bracket. Each of the first and second mounting brackets are adapted to mount and support the toilet bowl thereon. The first and second mounting brackets are mounted on the first and second mounting pins, to be fixed thereon, by the first and second flange nuts respectively.