Tokamak Refrigeration Control for Pulsating Plasma Loads

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Solution Overview

Problem

Regulating the cooling power of Tokamak refrigerators to match the intermittent and cyclical cooling demands of plasma generation is challenging, leading to inefficient power consumption and fluctuations in liquid helium levels, requiring frequent operator intervention to maintain safe operating thresholds.

Innovation Solution

Implementing a 'periodic and symmetric' control method that anticipates plasma generation phases by modulating the pressure levels of the working cycle, using electronic logic for proportional integral derivative (PID) or adaptive control to regulate cooling power, ensuring progressive increases and decreases, and utilizing a cold bypass system to manage excess power, thereby maintaining a constant liquid helium level.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Power

If the cooling power is increased to meet peak plasma generation demands, then the cooling capability is improved, but the power consumption increases significantly during non-plasma periods

Engineering Contradiction:
Improvecooling powerVSAvoidpower consumption
Core Design Contradiction:
PowerVSUse of energy by moving object

Solution Approach 1:

The refrigerator operates in dynamic modes, switching between a first operating mode during plasma generation (high cooling power) and a second operating mode during non-plasma periods (reduced cooling power). This dynamic adaptation allows the system to match cooling output with actual demand, reducing energy consumption during low-demand periods while maintaining adequate cooling capability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system employs periodic operation cycles that alternate between high-power cooling phases synchronized with plasma generation and reduced-power phases during intervals. This periodic action pattern allows the refrigerator to deliver maximum cooling power only when thermal loads are highest, thereby reducing overall energy consumption while maintaining system reliability.

Inventive Principle:
Principle #19Periodic action

2Use of energy by moving object

If the refrigerator power is reduced to save energy during non-plasma periods, then power consumption decreases, but the liquid helium level fluctuates and requires operator intervention

Engineering Contradiction:
Improvepower consumptionVSAvoidoperator intervention
Core Design Contradiction:
Use of energy by moving objectVSEase of operation

Solution Approach 1:

The system incorporates feedback control mechanisms that monitor liquid helium levels and thermal load conditions, automatically adjusting the refrigerator's operating mode accordingly. This feedback loop eliminates the need for manual operator intervention to manage helium levels, as the system self-regulates by switching between operating modes based on real-time conditions.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The refrigerator system performs self-regulation by automatically transitioning between operating modes in response to changing thermal demands and helium level conditions. This self-service capability allows the system to maintain safe operating parameters without requiring continuous manual monitoring or intervention, thereby reducing operational complexity.

Inventive Principle:
Principle #25Self-service

3Adaptability or versatility

If manual regulation of cooling power is used, then the system can respond to plasma generation, but the response time is delayed and power consumption is not optimized

Engineering Contradiction:
Improveresponse to plasma generationVSAvoidresponse time
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The system is pre-configured with control logic that anticipates plasma generation events and automatically transitions to the high-cooling-power mode in advance. This preliminary action ensures that maximum cooling power is available immediately when plasma generation begins, eliminating delays associated with manual regulation while optimizing power consumption by avoiding premature activation of high-power mode.

Inventive Principle:
Principle #10Preliminary action

4Reliability

If the cooling power is continuously high to ensure adequate cooling, then the cooling reliability is improved, but the power consumption remains high during low-demand periods

Engineering Contradiction:
Improvecooling reliabilityVSAvoidpower consumption
Core Design Contradiction:
ReliabilityVSUse of energy by moving object

Solution Approach 1:

The refrigerator dynamically adjusts its cooling power output based on real-time thermal load conditions, switching between high-power and low-power operating modes. This dynamic operation maintains adequate cooling reliability during plasma generation phases while significantly reducing power consumption during non-plasma intervals, thereby resolving the contradiction between continuous high-power operation and energy efficiency.

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach allows continuous operation of the Tokamak without interruptions, reduces overall power consumption, and maintains a stable liquid helium level, optimizing the refrigerator's performance and efficiency by aligning cooling power with the harmonic thermal load of the Tokamak.

Implementation Method 1

compression

Methodology Applied
Scientific EffectCompression: Compression

Implementation Method 2

cooling and expansion

Methodology Applied
Scientific EffectCooling and expansion: Adiabatic Cooling

Implementation Method 3

heat exchange with the component

Methodology Applied
Scientific EffectHeat exchange: Heat Exchanger

Implementation Method 4

heating

Methodology Applied
Scientific EffectHeating: Heating

Implementation Method 5

This heater is activated in order to consume excess cooling power, so as to keep the liquid level constant or at least below a maximum threshold

Methodology Applied
Scientific EffectEvaporation: Evaporation

Data Source

PatentUS9389006B2Refrigeration method and apparatus with a pulsating load
Publication Date: 2016.07.12 LAIR LIQUIDE SA POUR LETUDE & LEXPLOITATION DES PROCEDES GEORGES CLAUDE
  • US9389006B2 patent drawing
  • US9389006B2 patent drawing
  • US9389006B2 patent drawing

AI summary

A method for the pulsating load refrigeration of a component of a Tokamak using a refrigeration device subjecting a working fluid to a working cycle. At least one “periodic and symmetrical” operating mode of the Tokamak includes an operating mode in which plasmas of preset duration Dp are generated periodically with intervals of duration Dnp between two successive plasmas. Dnp=Dp±30%. The cooling device cooling power is increased to a relatively high level in a plasma generation phase and reduced to a relatively low level when the Tokamak is no longer in a plasma generation phase. The refrigerating power variation brings gradual increases and reductions in refrigerating power. The increase in the refrigeration device refrigerating power is triggered in advance, in response to a signal (S) generated during a plasma starting step before the thermal load on the component increases.