Tomato Fibre Composition for Texture and Viscosity Control

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Current methods for processing tomato-based products face challenges in achieving consistent texture and color due to variations in tomato composition and require additives like calcium chloride and viscosifiers, which are undesirable from a consumer perspective.

Innovation Solution

A tomato fibre composition is produced by subjecting tomato cell walls to severe heat treatment and extensive washing to remove water-soluble components, resulting in a high content of water-insoluble fibres with reduced pectin, which imparts excellent water structuring properties.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If homogenisation is used to enhance water binding capacity of fibrous strands, then viscosity increases, but serum separation increases as well

Engineering Contradiction:
ImproveviscosityVSAvoidserum separation
Core Design Contradiction:
Quantity of substanceVSLoss of substance

Solution Approach 1:

The patent applies severe heat treatment (sterilization at 100°C for 30 minutes or higher temperatures for shorter durations) to transform the physical-chemical state of tomato cell walls. This heat treatment modifies the fibre structure and pectin properties, enabling the fibres to achieve enhanced water binding capacity and viscosity without the need for high-pressure homogenisation that would break down the fibre network and cause serum separation.

Inventive Principle:
Principle #35Parameter changes

2Quantity of substance

If high homogenizing pressure is used to increase viscosity, then more individual fibres absorb water, but the fibre network is broken down causing increased serum separation

Engineering Contradiction:
ImproveviscosityVSAvoidfibre network integrity
Core Design Contradiction:
Quantity of substanceVSStability of the object's composition

Solution Approach 1:

The patent performs severe heat treatment on tomato cell walls before any homogenisation or product formulation steps. This preliminary action pre-modifies the fibre structure and pectin content, creating fibres with inherently superior water binding capacity. As a result, subsequent processing requires lower homogenising pressures that preserve fibre network integrity while still achieving the desired viscosity enhancement.

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If additives like calcium chloride and viscosifiers are used to improve stability and texture, then product consistency improves, but consumer acceptance decreases due to foreign additives

Engineering Contradiction:
Improveproduct consistencyVSAvoidconsumer acceptance
Core Design Contradiction:
Stability of the object's compositionVSObject-affected harmful factors

Solution Approach 1:

The patent transforms tomato waste material (pomace) through severe heat treatment and washing to produce a fibre composition that inherently provides water binding capacity, viscosity enhancement, and product stability. The modified tomato fibres themselves serve as the functional ingredient, eliminating the need for external additives like calcium chloride or commercial viscosifiers. This self-service approach maintains product consistency while ensuring consumer acceptance through a clean-label, tomato-derived ingredient.

Inventive Principle:
Principle #25Self-service

4Ease of manufacture

If tomato pomace is used directly without severe heat treatment, then processing is simpler, but water binding capacity and viscosity enhancement are insufficient

Engineering Contradiction:
Improveprocessing simplicityVSAvoidwater binding capacity
Core Design Contradiction:
Ease of manufactureVSQuantity of substance

Solution Approach 1:

The patent applies severe heat treatment (sterilization conditions of 100°C for 30 minutes or higher temperatures for shorter durations) to tomato pomace to fundamentally alter the physical-chemical properties of the cell walls and pectin. This parameter change transforms the pomace into a fibre composition with enhanced water binding capacity and viscosity properties, while the subsequent washing removes excess water-soluble components. This relatively simple two-step process achieves the desired functional properties without complex multi-stage processing.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The process enhances the water binding capacity of tomato fibres, allowing for improved texture and color consistency in tomato-based products without the need for foreign additives, even at low concentrations.

Implementation Method 1

subjecting a composition containing largely intact tomato cell walls to severe heat treatment (e.g. 30 minutes at 100°C)

Methodology Applied
Scientific EffectHeat treatment: Heating

Implementation Method 2

extensively washing the heated composition so as to remove the bulk of the water soluble components contained therein

Methodology Applied
Scientific EffectWashing:

Data Source

PatentEP2934179B1A tomato fibre composition and method for the preparation thereof
Publication Date: 2016.06.15 UNILEVER NV
  • EP2934179B1 patent drawing
  • EP2934179B1 patent drawing
  • EP2934179B1 patent drawing

AI summary

One aspect of the invention relates to tomato fibre composition having a dry matter content of at least 1 wt.%, wherein at least 80 wt.% of said dry matter is water-insoluble, said fibre composition comprising, by weight of dry matter:15-50% cellulose; 5-45% pectin; 0-10% of monosaccharides, said monosaccharides being selected from fructose, glucose and combinations thereof; and 0.003-1% lycopene; wherein the fibre composition contains less than 60% pectin by weight of cellulose. The tomato fibre composition of the present invention has excellent water structuring properties. Another aspect of the invention relates to a method of manufacturing a product selected from a foodstuff, a beverage and a nutritional formulation, said method comprising incorporating into said product the aforementioned tomato fibre composition. The invention further provides a process of manufacturing a tomato fibre composition.