Tone Correction Based on Printer Status Differences

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Solution Overview

Problem

Image forming apparatuses face challenges in maintaining consistent output density due to time-dependent fluctuations in printer status, requiring frequent calibrations to correct tone variations.

Innovation Solution

The apparatus includes a memory to store status and density values from initial and subsequent tone corrections, using a first detected density value and a second detected density value to calculate a correction value, which is applied to adjust for changes in printer status, thereby maintaining image quality through a combination of first and second tone correction methods.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If frequent calibrations are performed to correct tone variations, then output density consistency is improved, but calibration time and processing overhead increase

Engineering Contradiction:
Improveoutput density consistencyVSAvoidcalibration time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The system performs a first tone correction using a dither pattern to establish baseline correction data before actual printing operations. This preliminary correction reduces the need for frequent full calibrations during operation, as the correction values are stored and applied subsequently to maintain density consistency without repeated calibration cycles

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback mechanism where correction values obtained from tone corrections are stored in memory and reused for subsequent printing operations. The system monitors print status and applies stored correction values dynamically, creating a feedback loop that maintains output density consistency without requiring continuous recalibration, thus reducing calibration time while preserving reliability

Inventive Principle:
Principle #23Feedback

2Measurement precision

If multiple calibrations are executed to reduce correction needs, then tone accuracy is improved, but device complexity and processing load increase

Engineering Contradiction:
Improvetone accuracyVSAvoidcalibration process complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The calibration process is segmented into two distinct stages: a first tone correction using a dither pattern to establish baseline correction values, and subsequent applications of these stored correction values during normal printing operations. This segmentation allows the complex calibration work to be performed once initially, while subsequent operations use the pre-computed correction data, maintaining tone accuracy without requiring multiple full calibration executions

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The system creates a copy of the correction values obtained from the first tone correction and stores them in memory for reuse. Instead of repeatedly executing the full calibration process, the system copies and applies the stored correction data to multiple subsequent printing operations, reducing device complexity and processing load while maintaining tone accuracy through the use of these copied correction values

Inventive Principle:
Principle #26Copying

Data Source

PatentUS10613463B2Image processing apparatus, method, and non-transitory computer-readable storage medium having tone correction based on status
Publication Date: 2020.04.07 RICOH CO LTD
  • US10613463B2 patent drawing
  • US10613463B2 patent drawing
  • US10613463B2 patent drawing

AI summary

An image forming apparatus includes a memory and circuitry. The memory is configured to store a status of the image forming apparatus and a first detected density value obtained in a first tone correction based on a dither pattern. The circuitry is configured to calculate a difference between the status of the image forming apparatus upon the first tone correction and the status of the image forming apparatus upon a second tone correction following the first tone correction. The circuitry is further configured to calculate a correction value according to the difference in the status of the image forming apparatus, based on the first detected density value and a second detected density value obtained in the second tone correction based on a reference pattern.