Toner Container Rotation Mechanism Prevents Accidental Detachment

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Solution Overview

Problem

Existing image forming apparatuses face issues with toner containers falling off due to forgetful operation of attachment mechanisms, leading to potential damage and toner leakage.

Innovation Solution

The design incorporates a toner container with a second rotation portion that engages with a second engagement portion on the process cartridge, ensuring secure attachment even if the operator forgets to operate the lever, using a lever and rotation mechanism to lock the toner container in place.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a simple attachment mechanism is used, then ease of operation is improved, but reliability deteriorates due to accidental detachment

Engineering Contradiction:
Improveease of attachmentVSAvoidattachment security
Core Design Contradiction:
Ease of operationVSReliability

Solution Approach 1:

The patent implements preliminary action by providing a preliminary engagement state where the container is temporarily held by the attachment mechanism before final locking. The rotation mechanism initially engages a first engagement portion that secures the container preliminarily, and only upon completing the rotation operation does the second engagement portion engage to achieve final secure locking. This preliminary engagement state prevents accidental detachment while maintaining ease of initial attachment.

Inventive Principle:
Principle #10Preliminary action

2Reliability

If a secure locking mechanism is implemented, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveattachment securityVSAvoidmechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent merges multiple functions into a single rotation mechanism that simultaneously performs both locking and shutter operations. The rotation mechanism includes a rotation portion that, when rotated, causes both the engagement portion to lock the container and the shutter mechanism to open or close the discharge hole. This integration reduces the number of separate components and operations needed, achieving secure locking without excessive complexity.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The rotation mechanism serves multiple functions: it engages the engagement portion to secure the container, operates the shutter to control powder discharge, and maintains the container in a fixed rotational position. By making this single mechanism multi-functional, the patent achieves reliable attachment security without adding numerous separate components, thus avoiding excessive complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

3Ease of operation

If the container is easily detachable, then ease of operation is improved, but harmful factors increase due to toner leakage

Engineering Contradiction:
Improveease of detachmentVSAvoidtoner leakage
Core Design Contradiction:
Ease of operationVSObject-affected harmful factors

Solution Approach 1:

The patent implements preliminary action by requiring a deliberate rotation operation to transition from the preliminary engagement state to the fully detached state. The container cannot be accidentally detached because the rotation mechanism must be actively operated to disengage both the engagement portion and the shutter. This preliminary engagement state acts as a safety intermediate state that prevents harmful toner leakage while maintaining ease of intentional detachment.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The rotation mechanism serves as an intermediary between the attached and detached states, providing a controlled transition. Rather than allowing direct detachment, the rotation mechanism mediates the separation process by first disengaging the shutter and then the engagement portion through a deliberate rotational motion. This intermediary mechanism prevents accidental detachment and toner leakage while maintaining ease of intentional operation.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentEP3660590B1Powder container, process cartridge, and image forming apparatus
Publication Date: 2022.05.18 RICOH CO LTD
  • EP3660590B1 patent drawingFigure 1
  • EP3660590B1 patent drawingFigure 2~3B
  • EP3660590B1 patent drawingFigure 4~5

AI summary

A powder container (30) is detachably attached to an image forming apparatus (100) or a removable component (10) in the apparatus. The powder container includes an operation device (39) and a rotation portion (43) to rotate with operation of the operation device. The rotation portion is configured to contact a wall (76) of the apparatus or the removable component in a state in which the rotation portion maintains a posture in a direction of attachment of the powder container to the apparatus or the removable component and is rotatable together with an engagement portion (71), which is opposed to the wall, of the apparatus or the removable component while engaging the engagement portion, without hindering the powder container from moving in the direction of attachment, to restrain the powder container from moving in a direction of detachment from the apparatus or the removable component.