Toner Container Identification via Coupling Rotation

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Solution Overview

Problem

Image forming apparatuses face challenges in identifying whether a genuine toner container is attached, as improper engagement between the container-side and apparatus-side couplings can prevent the acquisition of toner container information.

Innovation Solution

The apparatus includes a toner container attaching unit with an apparatus-side terminal and coupling that engages with the container-side coupling, and a control unit that executes a process to acquire information via the terminal, rotating the coupling to ensure proper engagement and identification.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the container-side coupling and apparatus-side coupling are engaged, then the toner container information can be acquired, but if the couplings are not properly engaged, the identification fails

Engineering Contradiction:
Improvetoner container identification reliabilityVSAvoidcoupling engagement difficulty
Core Design Contradiction:
ReliabilityVSEase of operation

Solution Approach 1:

The control unit executes a preliminary coupling engagement process before attempting to acquire toner container information. This preliminary action ensures the couplings are properly engaged before the identification process begins, resolving the contradiction by preparing the system in advance to guarantee reliable identification while maintaining ease of operation.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The system implements a feedback mechanism where the control unit checks whether the couplings are properly engaged before proceeding with information acquisition. If engagement is detected as improper, the system provides feedback to retry or adjust the engagement, ensuring reliable identification without making the operation overly complex.

Inventive Principle:
Principle #23Feedback

2Measurement precision

If the apparatus rotates the coupling to ensure proper engagement, then identification accuracy improves, but the operation time increases

Engineering Contradiction:
Improveidentification accuracyVSAvoidcoupling engagement time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The control unit rotates the coupling only partially or to the extent necessary to achieve proper engagement for identification, rather than performing a full rotation or excessive movements. This partial action ensures sufficient identification accuracy while minimizing the time lost during the engagement process.

Inventive Principle:
Principle #16Partial or excessive action

Solution Approach 2:

The system performs a preliminary check to determine if the coupling is already properly engaged before initiating rotation. This preliminary action avoids unnecessary rotation time when engagement is already correct, while still ensuring identification accuracy when rotation is needed.

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS10705453B2Image forming apparatus and method for acquiring information of toner container
Publication Date: 2020.07.07 KK TOSHIBA
  • US10705453B2 patent drawing
  • US10705453B2 patent drawing
  • US10705453B2 patent drawing

AI summary

An image forming apparatus includes a toner container attaching unit to which a toner container is to be attached, the toner container attaching unit including an apparatus-side terminal that comes into contact with a container-side terminal of the toner container and an apparatus-side coupling that engages with a container-side coupling of the toner container, and a control unit. The control unit is configured to execute a first process to acquire information of the toner container via the apparatus-side terminal, and cause the apparatus-side coupling to be rotated based on a result of the first process.