Toner Refill Control via Memory Chip Group Sharing

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Solution Overview

Problem

Image forming apparatuses face inefficiencies in toner management, as existing systems do not effectively share toner resources among multiple devices, leading to unnecessary toner replacement and waste, and lack accurate toner injection control.

Innovation Solution

A system where a toner refill apparatus is connected to multiple image forming devices via a shared group information code, allowing for centralized toner refilling and accurate toner injection monitoring, using a memory chip to store device information and a QR code for user guidance, and an electronic device generates and manages this group information for shared usage.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Loss of energy

If a toner refill apparatus is designed to be reusable and shareable across multiple image forming devices, then resource efficiency and cost-effectiveness improve, but device complexity and control mechanisms increase

Engineering Contradiction:
Improvetoner wasteVSAvoidrefill control system
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The refill control system incorporates feedback mechanisms through memory chips that store and communicate refill status information between the toner refill apparatus and image forming devices. This feedback loop enables the system to track toner injection amounts, monitor refill history, and control the refill process automatically, reducing toner waste while managing device complexity through intelligent control rather than mechanical complexity

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

A memory chip serves as an intermediary component between the toner refill apparatus and image forming devices. This intermediary stores device information and refill status, enabling communication and coordination without requiring direct complex interactions between the refill apparatus and multiple devices, thus managing system complexity while enabling resource sharing

Inventive Principle:
Principle #24Intermediary (Mediator)

2Adaptability or versatility

If group information is stored in memory chips for sharing toner refill apparatus across multiple devices, then adaptability and versatility improve, but measurement precision and authentication requirements increase

Engineering Contradiction:
Improvemulti-device compatibilityVSAvoiddevice authentication
Core Design Contradiction:
Adaptability or versatilityVSMeasurement precision

Solution Approach 1:

The system uses memory chips that can be read and copied between devices to verify group information. Instead of requiring complex authentication measurements, the system copies and compares device identification data stored in memory chips, enabling multiple devices to be authenticated as part of the same group through simple data replication and comparison, thus achieving multi-device compatibility without excessive authentication complexity

Inventive Principle:
Principle #26Copying

3Manufacturing precision

If accurate toner injection control is implemented using memory chip storage, then manufacturing precision improves, but device complexity increases

Engineering Contradiction:
Improvetoner injection controlVSAvoidcontrol mechanism
Core Design Contradiction:
Manufacturing precisionVSDevice complexity

Solution Approach 1:

The toner refill apparatus performs self-service control by automatically reading device information from memory chips, determining the required toner injection amount, and executing the refill process without requiring external intervention or complex control mechanisms. The memory chip stores necessary calibration and identification data that enables the apparatus to self-regulate the refill process, achieving precise toner injection while keeping the control system relatively simple

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS11249417B2Toner refill control using reusable refill apparatus
Publication Date: 2022.02.15 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11249417B2 patent drawing
  • US11249417B2 patent drawing
  • US11249417B2 patent drawing

AI summary

An image forming apparatus is disclosed. The image forming apparatus includes a print engine to perform a printing job using toner filled in a toner cartridge, a communicator to communicate with a memory chip attached to a toner refill apparatus which refills the toner cartridge with toner, a memory to store group information corresponding to a plurality of image forming apparatuses for sharing the toner refill apparatus, and a processor to determine whether or not the toner refill apparatus is usable based on information stored in a memory chip of the toner refill apparatus and group information stored in the memory.