Toner Stock Management via Segmented Notifications

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Solution Overview

Problem

Conventional methods for managing toner cartridges in image forming apparatuses are inadequate in handling multiple toner containers with different shapes, leading to inefficient notifications and potential stock shortages, as they rely on single-toner notifications and fail to adjust stock quantities accurately.

Innovation Solution

An information processing apparatus that communicates with image forming devices to receive toner-low and replaceability notifications, allowing for precise management of toner container stock quantities by decrementing the number of containers based on specific notification types and thresholds, ensuring timely replenishment and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If a conventional single-toner notification method is used, then the system is simple to operate, but it cannot accurately manage stock quantities when multiple toner containers need replacement

Engineering Contradiction:
Improvestock quantity management accuracyVSAvoidnotification system complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The notification system is segmented into two distinct notification types: toner-low notifications for the stationary toner container and replaceability notifications for the replaceable toner container. This segmentation allows the system to track and manage each container type separately, enabling accurate stock quantity management while maintaining clear distinction between different replacement scenarios

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The management apparatus acts as an intermediary that receives and processes both toner-low notifications and replaceability notifications from the image forming apparatus. It calculates the number of replaceable toner containers needed based on the stationary container's toner remaining amount and issues appropriate replacement requests to the service contractor, thereby mediating between the two notification types to achieve accurate stock management

Inventive Principle:
Principle #24Intermediary (Mediator)

2Loss of time

If toner exhaustion is predicted based on previously acquired toner-low information, then early notification can be provided, but the notification timing may not be appropriate for multiple container replacements

Engineering Contradiction:
Improvenotification timing accuracyVSAvoidreplacement request reliability
Core Design Contradiction:
Loss of timeVSReliability

Solution Approach 1:

The system implements a feedback mechanism where the management apparatus continuously monitors the stationary toner container's toner remaining amount and compares it against the replaceable container's capacity. Based on this feedback, it dynamically determines the appropriate timing and number of replacements needed, ensuring that replacement requests are issued at the optimal moment when the stationary container's toner is depleted

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The management apparatus performs preliminary calculations to determine the number of replaceable toner containers that should be in stock before the stationary container is fully depleted. It proactively issues replacement requests to ensure the correct number of containers are available, preventing service interruptions while avoiding premature or excessive replacement requests

Inventive Principle:
Principle #10Preliminary action

Data Source

PatentUS8364047B2Information processing apparatus, information processing method, and information processing system
Publication Date: 2013.01.29 CANON KK
  • US8364047B2 patent drawing
  • US8364047B2 patent drawing
  • US8364047B2 patent drawing

AI summary

An information processing apparatus is configured to communicate with an image forming apparatus. The image forming apparatus includes a toner supply unit having a stationary toner container and a replaceable toner container. The information processing apparatus includes a first receiving unit configured to receive from the image forming apparatus a toner-low notification with respect to the stationary toner container, a second receiving unit configured to receive from the image forming apparatus a replaceability notification with respect to the replaceable toner container, and a management unit configured to manage a stock quantity of the replaceable toner containers based on the toner-low notification received by the first receiving unit and the replaceability notification received by the second receiving unit.