Toner Supply Apparatus Fixing Member Mechanism

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Solution Overview

Problem

Users often prematurely replace toner containers in image forming apparatuses, leading to increased maintenance costs due to incomplete toner usage, especially in color devices where misrecognition of remaining toner levels occurs.

Innovation Solution

A toner supplying apparatus is installed with a mechanism that includes multiple toner containers, fixing members, an operating member, and a driving device, allowing for selective locking and unlocking of toner containers based on toner levels, preventing premature replacement by ensuring toner is completely used before allowing container replacement.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Productivity

If a toner container is replaced before toner is completely used, then the image forming apparatus can continue operation without interruption, but maintenance cost increases due to incomplete toner usage

Engineering Contradiction:
Improvecontinuous operation capabilityVSAvoidmaintenance cost
Core Design Contradiction:
ProductivityVSLoss of energy

Solution Approach 1:

The fixing member is positioned to prevent removal of the toner container before toner is depleted. This preliminary constraint counteracts the user's tendency to replace containers prematurely, ensuring toner is fully utilized and reducing waste while maintaining continuous operation capability through proper container management

Inventive Principle:
Principle #9Preliminary anti-action

2Loss of energy

If a fixing member is provided to prevent toner container removal, then premature replacement is prevented and toner is fully utilized, but device complexity increases

Engineering Contradiction:
Improvetoner usage efficiencyVSAvoidstructure complexity
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The fixing member is segmented into multiple functional parts: a holding portion that engages with the toner container, a guide portion with guide protrusions that align with guide recesses on the container, and an operating portion that interfaces with the user. This segmentation allows each component to perform its specific function efficiently while keeping the overall structure manageable and not excessively complex

Inventive Principle:
Principle #1Segmentation

Data Source

PatentUS11143983B2Toner supplying apparatus and image forming apparatus having the same
Publication Date: 2021.10.12 HEWLETT PACKARD DEVELOPMENT COMPANY LP
  • US11143983B2 patent drawing
  • US11143983B2 patent drawing
  • US11143983B2 patent drawing

AI summary

A toner supplying apparatus used in an image forming apparatus is provided. The toner supply apparatus includes a plurality of toner containers, a plurality of fixing members, an operating member, and a driving force. Each of the plurality of toner containers includes a fixing recess. The plurality of fixing members are to be selectively coupled to the fixing recesses of the plurality of toner containers. The operating member is to slide with respect to the plurality of toner containers, and to operate at least one of the plurality of fixing members to separate the operated fixing members from the coupled fixing recess. The driving device is to move the operating member.