Tongue Latch with Plastic Protection Tip

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Solution Overview

Problem

Conventional metal sheet tongue latches are prone to rust and corrosion due to friction with other components, while plastic tongues lack mechanical resistance for weighted applications, leading to breakage and poor performance.

Innovation Solution

A metal tongue with a low-friction plastic protection tip, featuring a special sliding peripheral form and locking system, which is securely attached to the tongue and allows for inverted positioning, enhancing durability and preventing corrosion.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If metal sheet tongues are used, then mechanical resistance is provided, but friction causes rust and corrosion

Engineering Contradiction:
Improvemechanical resistanceVSAvoidrust and corrosion
Core Design Contradiction:
StrengthVSObject-affected harmful factors

Solution Approach 1:

The invention combines metal sheet for the tongue body (providing mechanical resistance) with plastic material for the tip (providing low friction and corrosion resistance). This composite structure allows each material to contribute its advantageous properties, resolving the contradiction between strength and corrosion resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

Different parts of the tongue are made from different materials: the main body uses metal sheet for strength, while the tip uses plastic for low friction. This local differentiation of material properties allows the tongue to simultaneously achieve mechanical resistance and corrosion resistance where needed.

Inventive Principle:
Principle #3Local quality

2Object-affected harmful factors

If plastic tongues are used, then friction is reduced, but mechanical resistance is insufficient for weighted applications

Engineering Contradiction:
ImprovefrictionVSAvoidmechanical resistance
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The invention uses a composite structure where the tongue body is made of metal sheet for mechanical strength to handle weighted applications, while the tip is made of plastic material to provide low friction. This resolves the contradiction between friction reduction and mechanical resistance.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The plastic material is applied locally only to the tip portion of the tongue where friction occurs, while the main body remains metal to provide structural strength. This localized application allows friction reduction without sacrificing overall mechanical resistance.

Inventive Principle:
Principle #3Local quality

3Ease of manufacture

If painting is removed from metal tongues, then manufacturing is simplified, but corrosion resistance is lost

Engineering Contradiction:
Improvepainting removalVSAvoidcorrosion
Core Design Contradiction:
Ease of manufactureVSObject-affected harmful factors

Solution Approach 1:

The invention replaces the need for painting by using plastic material on the tongue tip. The plastic inherently provides corrosion resistance without requiring additional protective coatings, thus maintaining ease of manufacture while preventing corrosion.

Inventive Principle:
Principle #40Composite materials

Solution Approach 2:

The plastic material acts as an intermediary protective layer between the metal tongue and the corrosive environment. It eliminates the need for painting while providing the necessary corrosion resistance through its inherent material properties.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution provides a durable and corrosion-resistant tongue latch with improved mechanical resistance and smooth operation, suitable for both light and weighted applications, by reducing friction and ensuring reliable functionality.

Implementation Method 1

Said protection has a special sliding peripheral form that prevents friction between other elements of said latch

Methodology Applied
Scientific EffectFriction: Friction

Data Source

PatentUS8491020B2Tongue latch with protection
Publication Date: 2013.07.23 SOUTHCO BRASIL COMPONENTES INDIS
  • US8491020B2 patent drawing
  • US8491020B2 patent drawing
  • US8491020B2 patent drawing

AI summary

A tongue latch with a protection comprising a metal part folded to form a first longitudinal extension and a second longitudinal extension, the longitudinal extension terminates with a circular form having a squared hole, wherein the second extension has a lowered edge with special cuttings to lock the protection is provided. The protection comprises a hollow part made from a plastic material with low coefficient of friction and a mouthpiece with thin walls to better adjust to the dimensions of the tongue.