Tonneau Cover with Reconfigurable Table and Bench Functionality

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Solution Overview

Problem

Pickup truck cargo beds often require space for transporting tables and seating, which occupies valuable cargo space and may not be readily available when needed.

Innovation Solution

A tonneau cover system with interchangeable configurations, allowing the third tonneau cover portion to be secured between the first and second portions to form a planar surface for cargo bed coverage, or spaced apart to create gaps for use as a table and benches, utilizing channel structures and support legs for adjustable positioning and sealing.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a table and seating are transported in the cargo bed, then seating functionality is provided, but valuable cargo space is occupied

Engineering Contradiction:
Improveseating functionalityVSAvoidcargo space
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The tonneau cover is designed to perform multiple functions: it serves as a cargo bed cover for weather protection and as a table with benches when configured in the second configuration. The third cover portion becomes a table surface while the first and second cover portions form benches, eliminating the need to transport separate table and seating items

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The tonneau cover portions are made movable relative to each other through the connecting structure, allowing transition between a first configuration (flat cover) and a second configuration (elevated table with gaps). This dynamic reconfiguration enables the same structure to serve different purposes based on user needs

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the third tonneau cover portion is spaced apart to form gaps, then table and seating functionality is created, but cargo bed coverage is reduced

Engineering Contradiction:
Improvetable and seating functionalityVSAvoidcargo bed coverage
Core Design Contradiction:
Adaptability or versatilityVSArea of stationary object

Solution Approach 1:

The connecting structure allows the third cover portion to be positioned in different locations along the channel, enabling dynamic adjustment between providing full coverage (first configuration) and creating table/seating functionality (second configuration). The cover portions can be moved to transitional positions as needed

Inventive Principle:
Principle #15Dynamics

3Adaptability or versatility

If the tonneau cover portions are movable and reconfigurable, then versatility is improved, but device complexity increases

Engineering Contradiction:
Improveconfiguration flexibilityVSAvoidconnecting structure
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The tonneau cover is divided into separate cover portions (first, second, and third portions) that can move independently relative to each other. This segmentation allows each portion to be positioned independently to create different configurations, from full coverage to table-and-bench arrangements

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The connecting structure acts as an intermediary mechanism between the cover portions, providing guided movement through channels while maintaining simplicity. The channel structure constrains movement to specific paths, reducing the complexity of controlling multiple moving parts

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10562383B2Tonneau cover with integral table and benches
Publication Date: 2020.02.18 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US10562383B2 patent drawing
  • US10562383B2 patent drawing
  • US10562383B2 patent drawing

AI summary

A vehicle tonneau cover includes a first tonneau cover portion and a second tonneau cover portion positioned opposite the first tonneau cover portion. A connecting structure connects the first cover portion with the second cover portion. A third tonneau cover portion is coupled to the connecting structure so as to be securable in a first position to form a first configuration of the cover, and in a second position to form a second configuration of the cover. In the first configuration, the third cover portion resides between the first and second cover portions. In the second configuration, the third cover portion is spaced apart from the first and second cover portions so as to form a first gap between the third cover portion and the first cover portion and a second gap between the third cover portion and the second cover portion.