Integrated Tonneau Cover Control for Coordinated Tailgate Opening

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Solution Overview

Problem

Current tonneau covers and caps for vehicles lack integrated communication systems that allow for seamless interaction between the cover, vehicle, and user, leading to inefficiencies in operation and maintenance.

Innovation Solution

The development of a cover system that integrates with the vehicle's control modules, allowing for communication of signals, commands, and information to control the movement and position of the cover and its panels, as well as to diagnose issues and schedule maintenance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If a cover system is integrated with vehicle control modules for seamless communication and control, then user convenience and operational efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveuser convenienceVSAvoidsystem complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The patent integrates the cover control system with the vehicle's existing control modules and communication networks, merging multiple functions into a unified system. This allows the cover to be controlled through the vehicle's interface and enables automated coordination between tailgate and cover operations, improving user convenience while managing complexity through system integration rather than separate independent systems

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover system is designed to perform multiple functions including manual operation, remote control via mobile device, automated control through vehicle control modules, and coordination with tailgate operations. This multi-functionality approach allows a single integrated system to handle various operational scenarios, improving ease of operation across different use cases while avoiding the need for multiple separate control systems

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Productivity

If automated control systems are implemented for cover operation, then productivity and operational efficiency are improved, but device complexity increases

Engineering Contradiction:
Improveoperational efficiencyVSAvoidcontrol system complexity
Core Design Contradiction:
ProductivityVSDevice complexity

Solution Approach 1:

The system includes automated control features that can pre-position the cover based on detected conditions or user intent. The control module can automatically coordinate cover movement with tailgate operation, and the system can respond to environmental conditions such as rain detection, performing actions in advance or automatically without requiring manual intervention for each operation

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The integrated control system incorporates feedback mechanisms that allow the cover and tailgate operations to communicate their status and coordinate automatically. The control module receives information about the positions and operational states of various components, enabling automated decision-making and coordination that improves operational efficiency while managing complexity through intelligent control algorithms

Inventive Principle:
Principle #23Feedback

3Ease of repair

If integrated communication systems are added to enable remote control and diagnostics, then ease of operation and maintenance are improved, but device complexity and manufacturing cost increase

Engineering Contradiction:
Improvemaintenance efficiencyVSAvoidsystem complexity
Core Design Contradiction:
Ease of repairVSDevice complexity

Solution Approach 1:

The integrated communication system enables the cover system to self-diagnose and report its own status and issues. The control module can monitor system health, detect problems, and communicate maintenance needs automatically, reducing the need for manual inspection and enabling predictive maintenance. This self-service capability improves maintenance efficiency while managing complexity through automated monitoring rather than requiring additional manual diagnostic systems

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS20250196597A1Integrated vehicle cover
Publication Date: 2025.06.19 EXTANG CORP
  • US20250196597A1 patent drawing
  • US20250196597A1 patent drawing
  • US20250196597A1 patent drawing

AI summary

A method of operating a tonneau cover and a tailgate of a vehicle, including: transmitting one or more signals to a first control module to open or lower the tailgate; determining a position of the tonneau cover with the first control module or a second control module and transmitting by the first control module and/or the second control module one or more signals to a mechanism associated with the tonneau cover to open the tonneau cover if the tonneau cover is determined by the first control module and/or the second control module to be in a closed position; and then lowering the tailgate.