Tool Container Hinged Cover Segmentation and Magnetic Lock

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Solution Overview

Problem

Existing tool containers lack functional improvements for easier tool presentation and removal, stability, and modular functionality.

Innovation Solution

A cuboid tool container with a cover divided into sections by hinges, allowing surface sections to be folded and pivoted, featuring dimensionally stable side walls with functional elements, support receptacles, and a modular structure for tool holders, along with a magnetic lock for enhanced stability and security.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If the cover is divided into surface sections by hinges allowing folding, then tool accessibility and presentation are improved, but device complexity increases

Engineering Contradiction:
Improvetool accessibilityVSAvoidcover structure complexity
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

The cover is divided into multiple surface sections (first surface section forming the lid wall, second surface section forming the rear wall, third surface section forming the front wall) connected by hinges, allowing independent folding and positioning of each section to improve tool accessibility while maintaining a manageable structure

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The surface sections are designed to be foldable around hinges, transitioning from a rigid static structure to a dynamic flexible one, enabling the cover to adapt its configuration for better tool presentation and removal while controlled by simple hinge mechanisms

Inventive Principle:
Principle #15Dynamics

2Ease of operation

If side wall upper parts are joined to only one surface section, then ease of operation is improved, but stability deteriorates

Engineering Contradiction:
Improvelid opening movementVSAvoidlid wall stability
Core Design Contradiction:
Ease of operationVSStability of the object's composition

Solution Approach 1:

The side wall upper parts are joined to only the front surface section rather than both front and rear surface sections, creating a segmented attachment pattern that allows the lid to open smoothly while the rear surface section remains independently movable

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The joining is applied locally only to specific regions of the front surface section, allowing different parts of the lid structure to have different degrees of freedom - the front part is stabilized while the rear part maintains mobility for tool access

Inventive Principle:
Principle #3Local quality

3Adaptability or versatility

If the container body is made modular with support receptacles, then adaptability is improved, but device complexity increases

Engineering Contradiction:
Improvetool holder accommodationVSAvoidmodular structure complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The side wall lower parts incorporate support receptacles that can accommodate various tool holders and organizing elements, creating a universal base structure that can adapt to different tool sets and organizational needs without requiring multiple specialized container designs

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The modular structure allows nested organization where tool holders can be placed within the container body, and organizing elements can be nested within tool holders, creating hierarchical storage configurations that maximize space utilization while maintaining structural simplicity

Inventive Principle:
Principle #7Nested doll (Nesting)

4Reliability

If a magnetic lock is added, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveclosure securityVSAvoidlocking mechanism complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The magnetic lock replaces traditional mechanical locking mechanisms (such as latches, clips, or screws) with a magnetic field-based system, achieving secure closure through magnetic attraction between the lid and base while eliminating complex mechanical linkage structures

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The design improves tool accessibility, stability, and versatility by allowing tools to be presented and removed easily, while the modular structure accommodates various tools and applications, and the magnetic lock ensures secure closure.

Implementation Method 1

a magnetic lock for enhanced stability and security

Methodology Applied
Scientific EffectMagnetic lock: Magnetism

Data Source

PatentEP4291363B1Tool container
Publication Date: 2024.12.04 HAZET WERK HERMANN ZERVER GMBH & CO KG
  • EP4291363B1 patent drawingFigure 1
  • EP4291363B1 patent drawingFigure 2~3
  • EP4291363B1 patent drawingFigure 4~5

AI summary

A tool container (1) for holding tools has a cuboidal container body (2), comprising a lid wall (5), a base wall (6), a front wall (7), a rear wall (8) and two side walls (9, 10), a cover (11) being provided, which is divided into surface portions (13-18) by hinges (12). The surface portions (14-18) can be folded at the hinges (12) and form at least regions of the lid wall (5), the base wall (6), the front wall (7) and the rear wall (8). According to the invention, each side wall (9, 10) has a side wall upper part (22) and a side wall lower part (23), the side wall upper part (22) being arranged at the edge of the surface portion (16, 17) forming the lid wall (5), and the side wall lower part (23) being arranged at the edge of the surface portion (14) forming the base wall (6), the lid wall (5) together with the side wall upper parts (22) forming a lid part (26), and the base wall (6) together with the side wall lower parts (23) forming a base part (27), and a support holder (37) being provided on each side wall lower part (23), into which support holder a side wall upper part (22) can be inserted with a coupling element (38) such that the lid part (26) can be placed at an angle relative to the base part (27).