Active Dust Filtration for Hand-Guided Tools With Cyclone Pre-Separation

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Solution Overview

Problem

Existing filter arrangements for hand-guided sanders and grinders either lack efficiency in air filtration or are cumbersome, restricting user mobility due to their size and weight.

Innovation Solution

An active filter arrangement with a separate airflow generating device, powered by an electric motor, is integrated with the filter cartridge to enhance air filtration efficiency while maintaining compactness and flexibility, using a fan to create a cyclone effect that prevents larger particles from reaching the filter element, thus extending its lifespan.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Difficulty of detecting and measuring

If a passive filter cartridge is used, then the device maintains small dimensions and flexibility, but air filtering capabilities and efficiency are insufficient

Engineering Contradiction:
Improveair filtering capabilitiesVSAvoidfilter arrangement structure
Core Design Contradiction:
Difficulty of detecting and measuringVSDevice complexity

Solution Approach 1:

The patent combines a passive filter cartridge with an active airflow generating device (vacuum cleaner) into an integrated filter arrangement. The filter cartridge and vacuum cleaner work together as a unified system, where the vacuum cleaner provides active suction to enhance the filtering capability of the passive filter cartridge, thereby improving air filtering efficiency without requiring the filter cartridge itself to become complex.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The patent introduces a vacuum cleaner as an intermediary device that mediates between the dust-laden air source and the filter cartridge. The vacuum cleaner's suction capability actively draws dust-laden air through the filter cartridge, enhancing the passive filtration process and improving overall filtering efficiency without modifying the filter cartridge's simple structure.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Difficulty of detecting and measuring

If a vacuum cleaner is used, then air filtering efficiency is improved, but dimensions and weight increase significantly

Engineering Contradiction:
Improveair filtering efficiencyVSAvoidfilter arrangement weight
Core Design Contradiction:
Difficulty of detecting and measuringVSWeight of moving object

Solution Approach 1:

The patent segments the filter arrangement into two separate but connected components: a compact filter cartridge and a vacuum cleaner unit. This segmentation allows the filtering function and the airflow generation function to be separated, enabling the filter cartridge to remain small and lightweight while the vacuum cleaner provides the necessary active suction capability.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a purely passive filtration system to an active system by introducing the vacuum cleaner dimension. This adds a new functional dimension (active airflow generation) to the filter arrangement, significantly improving filtering efficiency while the modular design helps manage the overall size and weight implications.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Difficulty of detecting and measuring

If a vacuum cleaner is used, then air filtering efficiency is improved, but user mobility is restricted

Engineering Contradiction:
Improveair filtering efficiencyVSAvoiduser mobility
Core Design Contradiction:
Difficulty of detecting and measuringVSEase of operation

Solution Approach 1:

The patent segments the system into a portable filter cartridge that can be attached to the power tool and a vacuum cleaner unit that can be positioned separately. This segmentation allows the user to maintain mobility with the power tool and filter cartridge combination while the vacuum cleaner handles the airflow generation, reducing the mobility restrictions compared to using a large mobile vacuum cleaner.

Inventive Principle:
Principle #1Segmentation

4Difficulty of detecting and measuring

If the filter element processes all particles, then filtration is comprehensive, but the filter element lifespan is reduced

Engineering Contradiction:
Improvefiltration comprehensivenessVSAvoidfilter element lifespan
Core Design Contradiction:
Difficulty of detecting and measuringVSDuration of action of stationary object

Solution Approach 1:

The patent applies preliminary action by using the vacuum cleaner's cyclone separation to remove larger particles from the dust-laden air before it reaches the filter element. This preliminary separation prevents the filter element from being immediately overloaded with all particle sizes, thereby extending its operational lifespan while maintaining comprehensive filtration of the remaining finer particles.

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent ensures continuity of useful action by maintaining constant vacuum suction that continuously draws dust-laden air through the filter cartridge. This continuous airflow, combined with the cyclone separation, ensures that the filter element operates at optimal capacity throughout its lifespan, preventing sudden overload and extending its service life while maintaining effective filtration.

Inventive Principle:
Principle #20Continuity of useful action

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The active filter arrangement achieves high air filtration efficiency, extends filter element lifespan, and allows for greater user mobility by being lightweight and easily attachable to a belt or shoulder, providing effective dust management during tool operation.

Implementation Method 1

using a fan to create a cyclone effect that prevents larger particles from reaching the filter element

Methodology Applied
Scientific EffectCyclone effect: Cyclone Separation

Implementation Method 2

The fan creates a cyclone effect

Methodology Applied
Scientific EffectCentrifugal force: Centrifugal Force

Implementation Method 3

at least one filter element located inside the casing

Methodology Applied
Scientific EffectPhysical filtration: Filter (physical)

Data Source

PatentEP3827928B1Filter arrangement for filtering dust-laden air generated by a hand-guided power tool and power tool arrangement comprising a hand-guided power tool and such a filter arrangement
Publication Date: 2024.04.24 VALENTINI GUIDO
  • EP3827928B1 patent drawingFigure 1
  • EP3827928B1 patent drawingFigure 2
  • EP3827928B1 patent drawingFigure 3

AI summary

The invention refers to a filter arrangement for filtering dust-laden air (7) generated by a hand-guided power tool (1), in particular a sander or a grinder, during operation of the power tool (1). The filter arrangement comprises a filter cartridge (13) having - a hollow casing (14), - a filter element (22) located inside the casing (14), - an air inlet port (15) located downstream in respect to an airflow (8) through the filter cartridge (13) and in respect to the filter element (22) and adapted to be pneumatically connected to the power tool (1) in order to allow the dust-laden air (7) generated by the power tool (1) to flow into the casing (14), and - an air outlet port (20) located upstream in respect to the airflow (8) through the filter cartridge (13) and in respect to the filter element (22), the air outlet port (20) adapted to allow filtered air (9) leave the filter cartridge (13). It is suggested that the filter arrangement comprises an active airflow generating device (30) with a fan (40) comprising a plurality of blades (44) and driven by an electric motor (38) separate from an electric motor of the power tool (1), the airflow generating device (30) being in pneumatic connection with the air inlet port (15) of the filter cartridge (13) or with the air outlet port (20) of the filter cartridge (13) in order to generate or support the airflow (8) through the filter cartridge (13).