Tool Holder Clamping with External Wedges for Compact Auto Change
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Solution Overview
Problem
Existing clamping devices for machine tools require manual operation or complex hydraulic systems, making them inefficient and unsuitable for compact tool turrets.
Innovation Solution
A compact clamping device with a hydraulically operated actuating member and wedges arranged outside the drawbar, allowing for self-locking and force-amplifying mechanisms to securely engage and release tool holders without requiring additional locking means.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Extent of automation
If a hydraulic piston is used for controlling the clamping mechanism, then automatic tool changing is achieved, but the device complexity increases
Solution Approach 1:
The patent extracts and eliminates the complex hydraulic piston system from the clamping device. Instead, it uses a simple manually operated lever mechanism that directly actuates the clamping jaws through mechanical linkage, achieving automatic tool changing without requiring complex hydraulic control systems.
Solution Approach 2:
The patent replaces the hydraulic mechanical system with a purely mechanical lever-based actuation system. The lever provides mechanical advantage to move the clamping jaws, eliminating the need for hydraulic fluid, pumps, and control valves while maintaining automatic operation capability.
2Reliability
If additional locking means are added to maintain clamped position, then reliability improves, but the device complexity increases
Solution Approach 1:
The clamping jaws are designed with a self-locking feature where the geometry of the jaws and the workpiece interface creates a self-holding mechanism. Once clamped, the system maintains the clamped position through its own structural design without requiring additional locking means such as separate locking pins or secondary locking mechanisms.
Solution Approach 2:
The clamping jaws incorporate curved or angled surfaces that, when closed on the workpiece, create a self-locking geometric configuration. The curvature or angle of the jaw surfaces prevents accidental opening and maintains the clamped position through mechanical interlocking rather than additional locking components.
3Volume of moving object
If the clamping device is made compact for tool turret use, then space utilization improves, but the ease of operation deteriorates
Solution Approach 1:
The lever mechanism is designed to operate in a radial or angular dimension rather than requiring linear space. By utilizing rotational or angular movement of the lever around a pivot point, the device achieves compact linear dimensions while providing sufficient mechanical advantage for easy manual operation.
Solution Approach 2:
The lever mechanism provides dynamic mechanical advantage that changes during the clamping stroke. The lever geometry is optimized so that the operator applies force at a point that maximizes torque and clamping force generation, making operation easy despite the compact size of the overall device.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
Enables efficient, automatic tool changing with reduced manual intervention and compact design, suitable for tool turrets, by utilizing a self-locking mechanism that maintains the clamped position without additional force, enhancing operational efficiency and space utilization.
Implementation Method 1
at least one wedge arranged in the bore and configured to transfer an axial movement of the actuating member in the first axial direction in relation to the drawbar into a movement of the drawbar from the advanced releasing position to the retracted locking position
Implementation Method 2
a piston slidably mounted in a space inside the bore and configured to divide this space into a first hydraulic chamber on a first side of the piston and a second hydraulic chamber on an opposite second side of the piston
Data Source
Figure 1
Figure 2~3
Figure 4a~4b
AI summary
A clamping device for releasably holding a tool holder shank (71), comprising: - a housing (2); - a drawbar (8) axially moveable in a bore (3) in the housing in a first axial direction (D1) between an advanced releasing position and a retracted locking position; - engagement members (20) moveable under the effect of the drawbar into locking engagement with the tool holder shank; - a sleeve-shaped actuating member (30) surrounding a part of the drawbar and axially moveable in relation to it; - a piston (40) received in the bore and fixed to the actuating member; and - a wedge (50) arranged on the outside of the drawbar and configured to move the drawbar rearwards in the bore when pressed inwards towards a longitudinal centre axis of the drawbar by movement of the piston and the actuating member in the first axial direction.