Lumped Data Modeling Tool Joint Pressure Drop Underbalanced Drilling

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Solution Overview

Problem

Conventional underbalanced drilling models fail to accurately account for the pressure drops caused by tool joints in the drilling string and annulus, leading to inadequate wellbore pressure calculations and increased operation costs.

Innovation Solution

A computer-implemented method using lumped data modeling to distinguish between the effects of drilling pipe and tool joints, dividing the wellbore into segments to accurately calculate pressure drops, and incorporating tool joint dimensions into the model for more accurate UBD analysis.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If conventional models are used for UBD calculations, then the calculation process is simple, but the pressure drop accuracy is insufficient

Engineering Contradiction:
Improvepressure drop accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The wellbore is divided into multiple segments, with each segment containing either drill pipe or tool joint components. This segmentation allows the model to calculate pressure drops for each component type separately and sum them to get the total pressure drop, thereby improving accuracy while maintaining manageable computational complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Different friction factors and flow regime correlations are applied to different segments based on their specific characteristics (tool joint vs. drill pipe). The model uses local properties such as segment length, component outer diameter, and component inner diameter to calculate pressure drops specific to each segment type

Inventive Principle:
Principle #3Local quality

2Measurement precision

If tool joint effects are ignored in the model, then the calculation is easier, but the wellbore pressure calculation accuracy deteriorates

Engineering Contradiction:
Improvewellbore pressure calculation accuracyVSAvoidmodel complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The model segments the drill string into distinct tool joint and drill pipe sections, allowing separate calculation of pressure drops for each. Tool joints are identified by their unique outer diameter and inner diameter properties, enabling accurate calculation of their specific frictional effects without oversimplifying the overall system

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The model combines the pressure drop calculations from multiple segments (tool joints and drill pipe sections) to obtain the total pressure drop. By merging the results from individually calculated segments, the model achieves comprehensive accuracy while maintaining a systematic calculation approach

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS10558765B2Lumped data modeling of tool joint effects in underbalanced drilling
Publication Date: 2020.02.11 LANDMARK GRAPHICS CORP
  • US10558765B2 patent drawing
  • US10558765B2 patent drawing
  • US10558765B2 patent drawing

AI summary

In one embodiment, the invention provides a computer implemented method for determining underbalanced drilling conditions. The method may include determining the number of tool joints in a segment of drill string, where each tool joint has a length and an inner diameter and an outer diameter, determining the total length of all tool joints in a segment of drill string, determining the total length of the segment of drill string excluding the tool length of all tool joints in the segment of drill string, wherein the drill string has an inner diameter and an outer diameter, determining the inner diameter of a segment of wellbore encompassing a segment of drill string, and determining a pressure drop in the segment of wellbore, based on the total length of all tool joints in the segment of drill string.