Tool-less Server Chassis Mounting via Staggered Backing Plate

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Solution Overview

Problem

Traditional blade server systems face challenges in simplifying and improving accessibility to server components due to the need for tool-based mounting and potential damage during installation, as well as issues with electromagnetic interference.

Innovation Solution

A server mounting system that uses a backing plate with tapered holes in a staggered pattern to align and couple with the server chassis, allowing for tool-free insertion and extraction of system boards, while also providing EMI resistance without traditional clips and gaskets, and incorporating a protective layer for impact resistance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If traditional tool-based mounting is used, then secure attachment is achieved, but installation time and complexity increase

Engineering Contradiction:
Improvesecure attachmentVSAvoidinstallation time
Core Design Contradiction:
ReliabilityVSLoss of time

Solution Approach 1:

The patent replaces traditional mechanical fastening systems (screws, clips, tools) with a spring-loaded plunger mechanism that uses elastic potential energy storage and release to achieve secure attachment through simple push-button operation, eliminating the need for tools and reducing installation time

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The mounting system is designed to be self-servicing through the spring-loaded plunger mechanism that automatically engages and disengages the mounting tab with the receptacle through push-button operation, without requiring external tools or complex assembly procedures

Inventive Principle:
Principle #25Self-service

2Reliability

If traditional mounting methods are used, then secure attachment is achieved, but risk of damage during installation increases

Engineering Contradiction:
Improvesecure attachmentVSAvoiddamage risk
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The patent replaces forceful mechanical fastening methods with a controlled spring-loaded plunger mechanism that uses elastic deformation to gradually engage the mounting tab with the receptacle, minimizing impact forces and reducing the risk of damage during installation

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

Solution Approach 2:

The spring element in the plunger mechanism acts as a cushioning element that absorbs and distributes forces during engagement, preventing sudden impacts that could damage the system board or chassis components during the mounting process

Inventive Principle:
Principle #11Beforehand cushioning (Prior cushioning)

3Object-affected harmful factors

If traditional EMI protection methods (clips and gaskets) are used, then electromagnetic interference resistance is achieved, but device complexity increases

Engineering Contradiction:
ImproveEMI resistanceVSAvoidstructure complexity
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent combines the EMI shielding function with the existing mounting structure by making the chassis base pan itself EMI-shielded, eliminating the need for separate EMI clips and gaskets, thereby reducing structural complexity while maintaining electromagnetic interference resistance

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The chassis base pan is designed to serve multiple functions simultaneously: structural support, mounting surface, and EMI shielding barrier, eliminating the need for separate dedicated EMI protection components and reducing overall device complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS7656657B2System and method for tool-less mounting of a device with a chassis
Publication Date: 2010.02.02 HEWLETT PACKARD ENTERPRISE DEV LP
  • US7656657B2 patent drawing
  • US7656657B2 patent drawing
  • US7656657B2 patent drawing

AI summary

Embodiments of the present invention are directed to a mounting system. The mounting system may include a chassis comprising a base and a plurality of guide ramps and a plurality of mounting spools arranged in pairs extending from a first side of the base, wherein the pairs are unaligned with respect to one another relative to a direction along at least one length of the base. Further, the mounting system may include a backing plate coupled to the chassis via engagement of the pairs with a plurality of receptacles in the backing plate.