Tool Mount with Suction Cup and Multi-Modal Feedback

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Solution Overview

Problem

There is a need for a tool system that can be removably coupled to a surface, providing effective level indication and illumination, with features such as a bubble level, light system, laser generator, and audio feedback to ensure accurate leveling and surface attachment.

Innovation Solution

The tool assembly includes a frame with a bubble level, a light system that changes color based on leveling conditions, a laser generator assembly for beam adjustment, and an audio system for tone feedback, along with a suction cup and mount for secure surface attachment, allowing the tool to be translated and oriented relative to the surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a suction cup is used to attach the tool to a surface, then the tool can be removably coupled to various surfaces, but the attachment reliability may be insufficient on certain surface types

Engineering Contradiction:
Improvesurface compatibilityVSAvoidattachment reliability
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The base assembly incorporates a suction cup mechanism that can attach to multiple surface types (glass, metal, plastic, painted surfaces) through vacuum adhesion, providing universal surface compatibility while maintaining reliable attachment through the plunger-based vacuum control system

Inventive Principle:
Principle #6Universality (Multi-functionality)

2Loss of information

If a light system with color-changing capability is added to indicate level conditions, then the level indication becomes more informative, but the device complexity increases

Engineering Contradiction:
Improvelevel indication clarityVSAvoidlight system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The light system uses color-changing LEDs that emit different colors (e.g., green for level, red for tilted) to clearly indicate different level conditions. This provides rich information about the tool's orientation state while using a simple, integrated light module that minimizes overall system complexity

Inventive Principle:
Principle #32Color changes

3Measurement precision

If multiple feedback systems (light, audio, laser) are integrated into the tool, then the leveling accuracy and user feedback is improved, but the device complexity and energy consumption increase

Engineering Contradiction:
Improveleveling accuracyVSAvoidsystem integration complexity
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The patent integrates multiple feedback systems (bubble level, light indicators, audio feedback, laser generator) into a single unified tool assembly. All these components work together to provide comprehensive leveling information through different sensory modalities, improving measurement precision while managing system complexity through integrated design

Inventive Principle:
Principle #5Merging (Combining)

4Adaptability or versatility

If the laser generator assembly is made pivotally mounted to adjust the beam angle, then the adaptability to different target positions is improved, but the structural complexity increases

Engineering Contradiction:
Improvebeam positioning flexibilityVSAvoidmounting mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The laser generator assembly is pivotally mounted to the frame, allowing dynamic adjustment of the laser beam angle. This enables the beam to be directed at different target positions and angles while maintaining a relatively simple pivotal mounting mechanism rather than complex multi-axis positioning systems

Inventive Principle:
Principle #15Dynamics

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tool assembly provides reliable level indication, secure surface attachment, and adjustable light and audio feedback, ensuring accurate leveling and ease of use across various surfaces.

Implementation Method 1

a suction cup configured to be releasably coupled to a surface

Methodology Applied
Scientific EffectVacuum: Vacuum

Implementation Method 2

The plunger is translatable along an axis relative to the housing to deform the suction cup when the suction cup is abutted to the surface such that air disposed between the suction cup and the surface is expelled from the suction cup

Methodology Applied
Scientific EffectAtmospheric pressure: Pressure Increase

Implementation Method 3

a bubble level mounted to the frame and configured to indicate a levelness condition of the tool assembly

Methodology Applied
Scientific EffectBuoyancy: Archimedes' Principle (Buoyancy)

Implementation Method 4

a bubble level mounted to the frame and configured to indicate a levelness condition of the tool assembly

Methodology Applied
Scientific EffectGravity: Gravitation

Implementation Method 5

a light guide that backs the light source. The light guide is configured to receive light from the light source and direct the light into the bubble level such that the bubble level is illuminated over substantially all of its length

Methodology Applied
Scientific EffectLight transmission: Light

Implementation Method 6

a laser generator mounted to the holder and configured to output a beam of light

Methodology Applied
Scientific EffectLaser: Laser

Implementation Method 7

The mirror is mounted to the holder at a predetermined angle relative to the beam of light

Methodology Applied
Scientific EffectReflection: Reflection

Data Source

PatentUS8519861B2Tool system with mount configured to be removably coupled to a surface
Publication Date: 2013.08.27 BLACK & DECKER CORP
  • US8519861B2 patent drawing
  • US8519861B2 patent drawing
  • US8519861B2 patent drawing

AI summary

A tool system with a mount configured to be removably coupled to a surface.