Tool Packaging Assembly for Error-Free Temporary Magazine Loading
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Solution Overview
Problem
The current method of manually sorting tools into intermediate tool storage is time-consuming and prone to errors, leading to the wrong tool being clamped in the processing machine during machining operations.
Innovation Solution
The proposed solution involves fixing the tool packaging with its fastening device into the intermediate tool storage of the processing machine, allowing the tool to be held in place with the packaging, which can be easily inserted and removed multiple times, and includes a data memory for storing tool-specific information.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Productivity
If tools are manually sorted into intermediate tool storage, then tools can be stored and retrieved, but the process is time-consuming and prone to errors
Solution Approach 1:
The tool storage system is segmented into multiple recesses, each dedicated to specific tool packaging. This segmentation allows for organized, error-free storage without manual sorting, as each packaging type has its designated location.
Solution Approach 2:
The packaging designs its own fastening features (protrusions engaging with recesses) to automatically secure itself in the storage system. This self-service mechanism eliminates the need for manual sorting and positioning operations.
2Reliability
If tools are manually sorted into intermediate tool storage, then tools can be stored, but errors occur when tools are placed in wrong positions
Solution Approach 1:
The packaging and storage recesses feature asymmetric fastening elements (protrusions and corresponding recesses) that only fit together in the correct orientation. This ensures tools are always positioned correctly without requiring manual verification or complex sorting procedures.
Solution Approach 2:
The packaging acts as an intermediary between the tool and the storage system. The packaging's fastening features mediate the connection, ensuring proper positioning and eliminating direct manual handling of tools for storage placement.
3Stability of the object's composition
If tools are fixed in tool storage with fastening devices, then tool positioning is secure, but the system complexity increases
Solution Approach 1:
The fastening system uses localized protrusions and recesses at specific points on the packaging, rather than complex overall structures. This local quality approach provides secure fastening with minimal added complexity.
Solution Approach 2:
The fastening mechanism uses simple geometric copies (protrusions matching recesses) that can be replicated across multiple packaging units. This standardization maintains stability while avoiding complex custom-designed fastening systems.
Data Source
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AI summary
Disclosed is an assembly comprising a tool (1) and packaging (2) for accommodating the tool (1). The tool (1) includes at least one machining head (3) for machining a workpiece (4), in particular a dental workpiece (4), by means of a machining unit (5), and a clamping portion (6) for securing the tool (1) in a chuck (7) of the machining unit (5) while the workpiece (4) is being machined. The tool (1) can be repeatedly removed from and placed back in the packaging (2), the packaging (2) being provided with at least one securing device (11) for fastening the packaging (2) in a temporary tool magazine (12) of the machining unit (5).