Mechanical Tool Settings Copying for Fast Replacement Setup
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Solution Overview
Problem
Existing mechanical tools face challenges in quickly and reliably transferring settings from a failed or maintenance-bound tool to a replacement tool, often requiring manual entry which is time-consuming and prone to human error, and may result in discrepancies if the settings are not accurately updated.
Innovation Solution
An electronic tool with a graphical user interface and app that facilitates the transfer of settings from a source mechanical tool to a destination tool via a USB connection, using a processor and memory to read and write settings, reducing the likelihood of human error and enabling rapid setup of replacement tools.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Reliability
If manual entry of settings is used to transfer from one mechanical tool to another, then human control and verification are maintained, but the process is time-consuming and prone to human error
Solution Approach 1:
The patent implements automatic copying of settings from a first mechanical tool to a second mechanical tool through direct electronic transfer. The system reads settings data from the source tool's memory and writes it to the destination tool's memory, creating an exact duplicate of operational parameters including fastener types, torque values, and operational modes. This eliminates manual entry errors while maintaining complete settings fidelity.
Solution Approach 2:
The patent replaces the mechanical/manual process of setting configuration with an electronic automated system. Instead of physically adjusting each parameter on the replacement tool, the system uses electronic communication protocols to transfer settings data digitally between tools via a communication interface, substituting manual mechanical adjustment with automated electronic data transfer.
2Productivity
If manual settings transfer is performed, then flexibility in verification and modification is maintained, but the process becomes complex and error-prone
Solution Approach 1:
The patent enables the mechanical tools to perform the settings transfer operation autonomously without requiring external intervention. The source tool automatically provides its settings data when connected to the destination tool, and the destination tool automatically receives and applies the settings. This self-service capability eliminates the need for operators to manually configure each parameter, significantly improving productivity while reducing process complexity.
Solution Approach 2:
The patent implements a universal settings transfer system that can copy multiple types of parameters across different tool configurations through a single integrated process. The communication interface and memory system are designed to handle various settings types (operational parameters, fastener specifications, torque values) uniformly, allowing one transfer operation to replicate complete tool configurations regardless of specific tool variations.
Data Source
AI summary
An electronic tool for copying a plurality of settings from a first mechanical tool to a second mechanical tool comprises: a smart device having a processor, and having a non-transitory memory storing program instructions executable on the processor. The program instructions are configured, when executed on the processor, to: read the plurality of settings from the first mechanical tool; and write the plurality of settings to the second mechanical tool.