Power Tool Transmission Closure Pressure Equalization

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Solution Overview

Problem

Hand-held power tools experience reduced service life and performance due to high internal pressure and lubricant leakage from the transmission housing, which also leads to surface contamination.

Innovation Solution

A hand-held power tool transmission closure with a tube protruding from the base body that includes an air channel to allow air mass escape and a pressure valve to regulate pressure, preventing lubricant leakage and maintaining internal pressure balance.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If the transmission housing opening is closed by a base body without an air channel, then lubricant leakage is prevented, but internal pressure increases to undesirably high levels during operation

Engineering Contradiction:
Improveprevention of lubricant leakageVSAvoidinternal pressure of transmission housing
Core Design Contradiction:
ReliabilityVSStress or pressure

Solution Approach 1:

The patent employs a membrane structure as the base body of the transmission closure. This membrane is flexible enough to allow pressure equalization through integrated pressure equalization channels while maintaining its sealing function to prevent lubricant leakage. The membrane's flexibility enables it to deform slightly under pressure differences, facilitating air exchange without compromising the sealed environment for lubricant retention.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The patent introduces pressure equalization channels as intermediary pathways within the base body structure. These channels serve as mediators that allow controlled air exchange between the transmission housing interior and exterior, enabling pressure equalization while the base body itself maintains its primary sealing function. The channels act as intermediaries that separate the conflicting requirements of sealing and pressure release.

Inventive Principle:
Principle #24Intermediary (Mediator)

2Quantity of substance

If the transmission housing is closed without an air channel, then lubricant is retained, but heat dissipation and temperature stability deteriorate

Engineering Contradiction:
Improvelubricant retention in transmission housingVSAvoidtemperature stability of transmission housing
Core Design Contradiction:
Quantity of substanceVSTemperature

Solution Approach 1:

The membrane-based base body provides a sealed environment that retains lubricant while allowing thermal exchange. The membrane structure maintains the closed system necessary for lubricant retention but permits heat transfer through its material properties, enabling temperature stabilization without compromising lubricant quantity.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The pressure equalization channels serve as intermediary pathways that facilitate controlled exchange with the external environment. These channels enable thermal exchange and pressure equalization while maintaining the sealed environment necessary for lubricant retention, acting as mediators between the closed transmission housing and the external atmosphere.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Stress or pressure

If a larger diameter tube is used for air exchange, then pressure pulsation attenuation is improved, but lubricant leakage risk increases due to capillary action

Engineering Contradiction:
Improvepressure pulsation attenuationVSAvoidlubricant leakage through tube
Core Design Contradiction:
Stress or pressureVSLoss of substance

Solution Approach 1:

The patent employs pressure equalization channels as intermediary structures that mediate between air exchange requirements and lubricant retention. These channels are designed with specific dimensions and configurations that allow pressure equalization and pulsation attenuation while incorporating features to prevent capillary action, serving as intermediaries that resolve the conflict between tube diameter requirements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The patent optimizes the dimensional parameters of the pressure equalization channels, including diameter, length, and configuration, to achieve the desired balance. By carefully selecting parameters such as channel diameter within specific ranges and configuring channel geometry, the system achieves effective pressure pulsation attenuation while preventing lubricant leakage through capillary action.

Inventive Principle:
Principle #35Parameter changes

4Device complexity

If the base body is designed as a simple plug without air channels, then device complexity is reduced, but service life and performance deteriorate due to high internal pressure

Engineering Contradiction:
Improvestructure of transmission closureVSAvoidservice life of hand-held power tool
Core Design Contradiction:
Device complexityVSDuration of action of moving object

Solution Approach 1:

The membrane-based base body provides an elegant solution that maintains relative structural simplicity while enabling pressure equalization functionality. The membrane structure inherently provides both sealing and pressure regulation capabilities through its flexibility and integrated channel design, achieving extended service life without significantly increasing device complexity compared to a simple rigid plug.

Inventive Principle:
Principle #30Flexible shells and thin films

Solution Approach 2:

The base body is designed to perform multiple functions simultaneously: sealing the transmission housing opening, enabling pressure equalization, attenuating pressure pulsations, and preventing lubricant leakage. By integrating these multiple functions into a single membrane-based component with incorporated channels, the design extends service life and improves performance without proportionally increasing device complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The solution extends the service life and performance of hand-held power tools by preventing lubricant leakage and maintaining optimal internal pressure, reducing contamination and enhancing temperature stability.

Implementation Method 1

an air mass is able to flow through the air channel into and out of the transmission housing

Methodology Applied
Scientific EffectPressure equalization: Pressure Gradient

Implementation Method 2

Due to an inner diameter selected in this way, a pressure pulsation occurring in the transmission housing during the course of operating the power tool is advantageously effectively attenuated

Methodology Applied
Scientific EffectPressure pulsation attenuation: Damping

Implementation Method 3

the tube is dimensioned, in particular with regard to length, inner diameter and/or angle of protrusion from the base body, in such a way that a capillary rise of lubricant within the tube is avoided

Methodology Applied
Scientific EffectCapillary action: Capillary Action

Data Source

PatentUS10562171B2Hand-held power tool transmission closure and hand-held power tool
Publication Date: 2020.02.18 HILTI AG
  • US10562171B2 patent drawing
  • US10562171B2 patent drawing
  • US10562171B2 patent drawing

AI summary

A hand-held power tool transmission closure having a base body for closing a transmission housing opening of a transmission housing of a hand-held power tool, in particular a hammer drill or a combi-hammer, wherein the hand-held power tool transmission closure includes a tube protruding from the base body, which extends in the transmission housing when the base body closes the transmission housing opening. The hand-held power tool transmission closure includes an air channel which extends in a first air channel section through the base body and in a second air channel section through the tube so that an air mass can flow through the air channel into and out of the transmission housing.