Tool Box Assembly Groove Protrusion Stacking Mechanism

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Solution Overview

Problem

Conventional tool boxes require multiple boxes of varying sizes and types, leading to inconvenience in storage and transportation due to the need to carry multiple boxes for accommodating tools of different sizes and types.

Innovation Solution

A tool box assembly featuring casings with grooves and protrusions, along with engaging and joining portions, allows for easy and secure stacking of tool boxes of the same or different sizes through a rotatable connection and locking mechanism, enabling efficient stacking and fixing of multiple boxes together.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If multiple tool boxes of varying sizes and types are used to accommodate tools of different sizes and types, then the adaptability to accommodate various tools is improved, but the device complexity and storage/transportation convenience deteriorate due to the need to carry multiple boxes

Engineering Contradiction:
Improveadaptability to accommodate various toolsVSAvoidcomplexity of carrying multiple boxes
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The patent applies universality by designing a tool box assembly where multiple tool boxes of different sizes can be stacked and fixed together using a standardized connection mechanism. The grooves and protrusions with engaging portions create a universal interface that works across different box sizes, allowing one type of assembly system to accommodate various tool storage needs without requiring separate carrying solutions for each box size.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The patent implements the nesting principle by allowing smaller tool boxes to be stacked inside or on top of larger tool boxes through the groove-protrusion connection system. This creates a nested configuration where multiple boxes occupy reduced space when stacked, improving storage and transportation efficiency while maintaining the ability to access tools in any box.

Inventive Principle:
Principle #7Nested doll (Nesting)

2Stability of the object's composition

If multiple tool boxes are stacked and fixed together using grooves, protrusions, and engaging portions, then the stability and security of the assembly is improved, but the manufacturing complexity increases

Engineering Contradiction:
Improvestability of stacked tool boxesVSAvoidmanufacturing complexity of connection mechanism
Core Design Contradiction:
Stability of the object's compositionVSEase of manufacture

Solution Approach 1:

The connection mechanism is segmented into distinct functional elements: grooves defined on the tool boxes, protrusions corresponding to the grooves, and engaging portions on the peripheral walls. This segmentation allows each component to be manufactured separately using standard molding techniques, reducing overall manufacturing complexity while achieving stable assembly through the coordinated interaction of these segmented parts.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The engaging portions on the peripheral walls of the protrusions automatically engage with corresponding features when the boxes are stacked, providing self-alignment and self-locking functionality. This self-service mechanism reduces the need for complex fastening operations or additional hardware, simplifying both manufacturing and assembly while ensuring stable fixation of the stacked boxes.

Inventive Principle:
Principle #25Self-service

Data Source

PatentUS9375835B1Tool box assembly
Publication Date: 2016.06.28 FAIRNESS TECH
  • US9375835B1 patent drawing
  • US9375835B1 patent drawing
  • US9375835B1 patent drawing

AI summary

A tool box assembly contains plural tool boxes with a same size or different sizes, and each tool box has a first casing and a second casing. The first casing includes at least one groove defined on a top thereof, and the first casing also includes at least one engaging portion arranged on a peripheral side of the at least one groove. The second casing covers with the first casing and includes at least one protrusion mounted on a bottom thereof and corresponding to the at least one groove of the first casing. In addition, each of the at least one protrusion has a joining portion arranged on a peripheral wall thereof and corresponding to each of the at least one engaging portion of the first casing. Thereby, the plural tool boxes with the same size or the different sizes are stacked and fixed together easily and securely.