Portable Toolbox Network Placement for Construction Site Connectivity

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Solution Overview

Problem

Active construction sites face communication inefficiencies due to lack of installed power and connectivity, and traditional security methods are inadequate for ensuring secure access to valuable resources, especially in dynamic environments where cellular signals are limited and perimeter fences provide limited security.

Innovation Solution

A vehicle-equipped system that deploys a network of wireless-equipped toolboxes to establish a portable, self-powered communication and monitoring network, using processors to determine optimal toolbox placement for coverage and security, with sensors and communication capabilities to maintain communication and security across the site, even in areas with limited cellular signal.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If conventional communication methods (shouting, radios) are used on construction sites, then communication between proximate workers is effective, but communication efficiency between remote locations and central office decreases

Engineering Contradiction:
Improvecommunication effectiveness between proximate workersVSAvoidcommunication efficiency between remote locations and central office
Core Design Contradiction:
Ease of operationVSProductivity

Solution Approach 1:

The system divides the construction site into multiple coverage zones, each served by a portable base unit with cellular modem. These distributed base units segment the communication infrastructure, allowing workers in remote areas to connect to the central office through their local base unit, thereby maintaining communication efficiency across dispersed locations without requiring a single centralized tower.

Inventive Principle:
Principle #1Segmentation

2Productivity

If cellular phones are used to improve communication on construction sites, then some communication issues are solved, but communication is limited based on worker location and signal reception

Engineering Contradiction:
Improvecommunication capability on siteVSAvoidcommunication reliability in areas with limited cellular signal
Core Design Contradiction:
ProductivityVSReliability

Solution Approach 1:

Portable base units serve as intermediary devices between workers' cellular phones and the central office. These base units are positioned in locations with reliable cellular signal reception and create local wireless networks (WLANs) that extend coverage to areas with poor or no cellular signal, acting as mediators that relay communications between the central office and workers in remote zones.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Ease of manufacture

If traditional security methods (gated access, perimeter fence) are used, then basic site security is achieved, but security for valuable resources scattered throughout the site is inadequate

Engineering Contradiction:
Improveimplementation of basic site securityVSAvoidsecurity coverage for scattered valuable resources
Core Design Contradiction:
Ease of manufactureVSReliability

Solution Approach 1:

The security system is segmented into multiple portable monitoring units distributed throughout the construction site. Each unit independently monitors its local zone for unauthorized access and suspicious activities. This distributed segmentation allows comprehensive security coverage of scattered valuable resources without requiring a single expensive perimeter fence, as each resource area has its own dedicated monitoring point.

Inventive Principle:
Principle #1Segmentation

4Reliability

If additional fences or security personnel are deployed to secure specific areas, then security for high-priority zones is improved, but cost and complexity increase

Engineering Contradiction:
Improvesecurity for high-priority zonesVSAvoidsecurity system complexity and cost
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The portable base units serve multiple functions: they provide cellular signal boosting, create local wireless networks for communication, and simultaneously act as security monitoring stations. This multi-functionality allows the same deployed infrastructure to address both communication and security needs, eliminating the requirement for separate security systems and reducing overall complexity and cost.

Inventive Principle:
Principle #6Universality (Multi-functionality)

5Adaptability or versatility

If perimeter fences are moved to adapt to changing site priorities, then security coverage is maintained, but the cost and time required for relocation increases

Engineering Contradiction:
Improvesecurity coverage adaptation to site changesVSAvoidtime and cost for fence relocation
Core Design Contradiction:
Adaptability or versatilityVSLoss of time

Solution Approach 1:

The security system is made dynamic through portable, movable base units that can be easily repositioned as construction priorities change. Unlike fixed perimeter fences, these wireless monitoring units can be quickly relocated to new areas without infrastructure installation, allowing the security coverage to dynamically adapt to changing site conditions and priorities with minimal time and cost.

Inventive Principle:
Principle #15Dynamics

Data Source

PatentUS20230110675A1Vehicle-managed portable distributed connectivity and monitoring
Publication Date: 2023.04.13 FORD GLOBAL TECH LLC
  • US20230110675A1 patent drawing
  • US20230110675A1 patent drawing
  • US20230110675A1 patent drawing

AI summary

A vehicle receives designation of a coverage area for deployment of a portable network comprised of a plurality of wireless-equipped toolboxes and determines a plurality of toolboxes available for use in the network based on indications to the vehicle from a plurality of toolboxes that they are usable in the network. The vehicle determines a placement of the available toolboxes within the coverage area to achieve a wireless network having at least one box location capable of reaching a location designated as a vehicle parking location with wireless communication, the location determined by the vehicle based at least in part on the ability of the vehicle to reach the location and a known cellular signal available at the location. The vehicle provides guidance for deployment of individual toolboxes of the plurality of toolboxes at deployment locations according to the determined placement.