Endoscope Tooltip Camera With Deployable Nitinol Tube

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Solution Overview

Problem

Current endoscopic tools face challenges in providing clear visual feedback during minimally invasive surgeries due to limited optics and obstructed fields of view, especially in single-port laparoscopic procedures, where surgeons struggle to maintain adequate visualization of surgical instruments and their surroundings.

Innovation Solution

A deployable and flexible tooltip camera integrated within an endoscopic tool, featuring a curved tube made from shape memory alloy that can rotate and translate to provide varying viewing angles and a wide field of view, allowing the camera to be deployed from a distal tip and retracted into a linear shape for easy insertion through standard cannulas.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If a rigid endoscope with fixed optics is used, then the structure is simple and easy to manufacture, but the field of view is easily obstructed and cannot follow surgical instruments in confined spaces

Engineering Contradiction:
Improvefield of view adaptabilityVSAvoidendoscope mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The endoscope employs a dynamic articulated mechanism with multiple segments that can rotate and articulate independently, allowing the scope to dynamically adjust its field of view to follow surgical instruments through confined spaces, transforming a static rigid structure into an adaptable dynamic system

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The endoscope is divided into multiple articulated segments that can move independently relative to each other, enabling the scope to navigate complex anatomical pathways and maintain visualization of surgical instruments without requiring a single complex rigid structure

Inventive Principle:
Principle #1Segmentation

2Reliability

If multiple trocar access ports are created for separate endoscope and instrument insertion, then adequate visualization can be achieved, but the number of incisions increases morbidity and cosmesis

Engineering Contradiction:
Improvevisualization qualityVSAvoidmorbidity and cosmesis
Core Design Contradiction:
ReliabilityVSObject-affected harmful factors

Solution Approach 1:

The endoscope and surgical instruments are combined to share a single common working channel, eliminating the need for separate trocar ports for each device. This merging approach maintains adequate visualization quality while reducing the number of incisions, thereby lowering morbidity and improving cosmesis

Inventive Principle:
Principle #5Merging (Combining)

3Ease of manufacture

If the endoscope optics are inserted separately from surgical instruments, then each can be optimized independently, but coordination and manipulation become exceedingly difficult

Engineering Contradiction:
Improveindependent optimizationVSAvoidcoordination difficulty
Core Design Contradiction:
Ease of manufactureVSEase of operation

Solution Approach 1:

The endoscope optics and surgical instruments are merged into a single integrated assembly that moves together as one unit through the working channel. This integration eliminates the coordination difficulty of manipulating separate devices while maintaining the ability to optimize the overall system design

Inventive Principle:
Principle #5Merging (Combining)

4Object-affected harmful factors

If a single small port is used for single port laparoscopic surgery, then morbidity and cosmesis are improved, but the field of view is heavily obstructed and visualization is limited

Engineering Contradiction:
Improvemorbidity and cosmesisVSAvoidfield of view obstruction
Core Design Contradiction:
Object-affected harmful factorsVSLoss of information

Solution Approach 1:

The endoscope utilizes a dynamic articulated mechanism that can actively adjust its orientation and position within the single port, allowing it to dynamically overcome obstructions and maintain an unobstructed field of view despite the confined single-port access

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The endoscope employs multi-axis articulation that adds rotational and articulation dimensions to the linear insertion path, enabling the scope to navigate around obstructions and achieve visualization angles that would be impossible with a simple straight insertion through a single port

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The tooltip camera enhances visualization by offering adjustable and expansive viewing angles, reducing the need for multiple ports and improving surgical precision by providing clear images of surgical instruments and their surroundings, even in confined spaces.

Implementation Method 1

an image capture device comprising: a tube fabricated from a shape memory alloy pre-deformed in a substantially curved shape but retaining a substantially linear shape within the shaft

Methodology Applied
Scientific EffectShape memory alloy: Shape Memory Alloy

Data Source

PatentUS11589740B2Endoscope with deployable tooltip camera and methods of use thereof
Publication Date: 2023.02.28 ENDOPODIUM
  • US11589740B2 patent drawing
  • US11589740B2 patent drawing
  • US11589740B2 patent drawing

AI summary

A deployable and flexible tooltip camera is provided for integration within a shaft of an endoscopic tool. The tooltip camera includes a camera mounted to a distal tip of a curved tube which is capable of rotational and translational movement to provide a wide field of view of a tooltip of the endoscopic tool during an endoscopic procedure. The tube retains its curved shape when in use to provide a unique perspective view of the tooltip, but can then be withdrawn into a shaft of the endoscopic tool such that the entire tooltip camera and tube are retained within the shaft of the endoscopic tool and can pass through a cannula. The curved tube may be formed of a super-elastic memory alloy like Nitinol and pre-shaped into an s-curve using a two-step heat treatment process to attain the necessary curvature, and further laser-patterned with holes to attain the necessary flexibility.