Toothed Mounting Assembly for Playback Device Pitch Limiting

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Solution Overview

Problem

Playback devices with upward-firing transducers can experience reduced sound directionality and increased susceptibility to overheating when rotated beyond valid orientation ranges, leading to suboptimal audio performance and potential thermal issues.

Innovation Solution

Incorporating orientation sensors, such as accelerometers, to detect invalid orientations and adjust playback capabilities or provide feedback, along with an adjustable mounting assembly that mechanically limits rotations to valid ranges, ensuring optimal audio output and thermal management.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If the playback device is rotated beyond valid orientation ranges to achieve flexible positioning, then adaptability is improved, but audio directionality deteriorates and thermal management worsens

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidaudio directionality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The mounting assembly provides dynamic adjustability within valid orientation ranges through rotatable and adjustable mechanisms, allowing the playback device to be positioned in multiple orientations (e.g., upward-firing, forward-firing) while maintaining proper audio directionality. The system dynamically adapts to different mounting scenarios without exceeding valid orientation limits.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If the playback device is rotated beyond valid orientation ranges to achieve flexible positioning, then adaptability is improved, but thermal management deteriorates

Engineering Contradiction:
Improvepositioning flexibilityVSAvoidthermal management
Core Design Contradiction:
Adaptability or versatilityVSTemperature

Solution Approach 1:

The mounting assembly enables dynamic positioning within valid orientation ranges where thermal management is ensured. The adjustable design allows optimization of airflow and heat dissipation paths while maintaining proper device orientation, preventing overheating even in constrained mounting spaces.

Inventive Principle:
Principle #15Dynamics

3Reliability

If mechanical constraints are added to limit rotations to valid ranges to maintain audio performance, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveaudio performance consistencyVSAvoidmounting assembly complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The mounting assembly is segmented into distinct functional components: a mount body, an adjustable arm with rotational joints, and constraint mechanisms. Each segment performs a specific function (positioning, orientation, or limiting), making the overall complex system manageable and maintainable while ensuring reliable audio performance.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The mounting assembly acts as an intermediary between the wall surface and the playback device, providing mechanical constraints and orientation control. This intermediary structure absorbs the complexity of constraint mechanisms while presenting a simple interface for device mounting, ensuring reliable audio performance without directly complicating the playback device itself.

Inventive Principle:
Principle #24Intermediary (Mediator)

4Reliability

If orientation sensors and feedback mechanisms are incorporated to detect and restrict invalid orientations, then reliability is improved, but device complexity increases

Engineering Contradiction:
Improveorientation controlVSAvoidsystem complexity
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

Orientation sensors (e.g., accelerometers, gyroscopes) continuously monitor the playback device's orientation and provide feedback to the processor. When invalid orientations are detected, the system provides feedback through user interface elements (visual, audio, or haptic) to guide the user back to valid orientations, ensuring reliable audio performance through active monitoring and correction.

Inventive Principle:
Principle #23Feedback

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Prevents audio quality degradation and thermal events by restricting playback in invalid orientations and maintaining audio performance within valid orientation limits, while ensuring secure and adjustable mounting for playback devices.

Implementation Method 1

Incorporating orientation sensors, such as accelerometers, to detect invalid orientations

Methodology Applied
Scientific EffectAccelerometer: Accelerometer

Data Source

PatentUS20240111486A1Adjustable Mounting Assembly
Publication Date: 2024.04.04 SONOS INC
  • US20240111486A1 patent drawing
  • US20240111486A1 patent drawing
  • US20240111486A1 patent drawing

AI summary

An adjustable mounting assembly includes (i) a housing with front and rear collars joined by a threaded engagement, the rear collar including teeth oriented toward the front collar, (ii) a front body part extending outwardly through an opening in the front collar, (iii) an intermediate body part coupled to the front body part, and (iv) a rear body part coupled to the intermediate body part, the rear body part including teeth oriented toward the rear collar, the mounting assembly adjustable such that (a) when the threaded engagement is tightened, the teeth of the rear body part are positioned in an interlocking engagement with the teeth of the rear collar, preventing rotation about a pitch axis of the mounting assembly, and (b) when the threaded engagement is loosened, the teeth of the rear body part are disengageable from the teeth of the rear collar, allowing rotation about the pitch axis.