Toothed Tokamak TF Coil Inner Legs for Asymmetric Force Sharing

Resolve Bottlenecks,
Find Innovative Solutions
Generate Solutions

Solution Overview

Problem

Existing tokamak reactors face challenges in handling large asymmetric forces during transient events, such as inductive quench propagation and plasma formation, which can lead to deformation and instability of the toroidal field (TF) coils.

Innovation Solution

The implementation of a toroidal field (TF) coil design with teeth on the inner legs, which mechanically engage with adjacent coils, provides load sharing and stabilizes the TF coils against asymmetric forces. This design includes a metal case with teeth that extend in a radial direction and may have components in both radial and vertical directions, facilitating engagement with adjacent TF coils and the central solenoid.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Strength

If traditional smooth TF coil design is used, then manufacturing is simpler, but the coils cannot effectively handle asymmetric forces during transient events

Engineering Contradiction:
Improveresistance to asymmetric forcesVSAvoidcoil structure complexity
Core Design Contradiction:
StrengthVSDevice complexity

Solution Approach 1:

The TF coil structure is segmented by adding teeth to the inner leg, dividing the contact surface into multiple engagement points. These teeth mechanically engage with adjacent coils during transient events, distributing asymmetric forces across multiple contact points rather than a single smooth surface, thereby enhancing force resistance while maintaining manageable structural complexity

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Teeth are added only to the inner leg of the TF coil, creating an asymmetric structure that specifically addresses the asymmetric forces experienced during transient events. This asymmetric design provides targeted mechanical engagement capability where it is most needed, without adding unnecessary complexity to other parts of the coil structure

Inventive Principle:
Principle #4Asymmetry

2Reliability

If teeth are added to the inner leg, then mechanical engagement and load sharing improve, but manufacturing complexity increases

Engineering Contradiction:
Improvestability during transient eventsVSAvoidease of machining teeth
Core Design Contradiction:
ReliabilityVSEase of manufacture

Solution Approach 1:

Teeth are machined into the inner leg structure during the manufacturing process, preparing the coil in advance for transient event conditions. This preliminary action ensures that the mechanical engagement capability is built-in before the coil enters service, improving reliability without requiring additional components or complex assembly procedures that would worsen manufacturing ease

Inventive Principle:
Principle #10Preliminary action

3Stability of the object's composition

If teeth extend in radial and vertical directions, then engagement with adjacent coils improves, but the device complexity increases

Engineering Contradiction:
Improvemechanical stability of TF coilsVSAvoidteeth configuration complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

Teeth are designed to extend in multiple dimensions (radial and vertical directions) from the inner leg surface, creating a three-dimensional engagement structure. This multi-dimensional configuration allows the teeth to engage with adjacent coils in multiple directions simultaneously, enhancing mechanical stability by distributing forces across different spatial dimensions while maintaining a relatively simple overall tooth geometry

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Data Source

PatentUS20250182913A1Handling of forces on tokamak toroidal field coils
Publication Date: 2025.06.05 COMMONWEALTH FUSION SYSTEMS LLC
  • US20250182913A1 patent drawing
  • US20250182913A1 patent drawing
  • US20250182913A1 patent drawing

AI summary

Some aspects relate to a toroidal field (TF) coil for a tokamak. The TF coil includes a first inner leg having teeth on a side of the first inner leg. The corresponds to an interface between the TF coil and a second TF coil. The teeth extend along a direction having a component in a radial direction of the tokamak. The teeth are configured to mechanically engage with second teeth of a second inner leg of the second TF coil.