Lighting Luminaire With Top-Down Diffuser Plate Assembly

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Solution Overview

Problem

Existing lighting luminaires with elongated diffuser plates require cumbersome assembly and disassembly due to sliding techniques, which double the assembly table footprint and necessitate high manufacturing tolerances and complex snap fit interfaces, especially for extruded plates.

Innovation Solution

A lighting luminaire design featuring longitudinal mounting slots and fixating plate elements that allow for easy top-down mounting and centering of the diffuser plate, eliminating the need for sliding and snap fit interfaces, using complementary profiles for secure fixation without additional fixing parts.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If sliding technique is used to assemble diffuser plate to fixture housing, then assembly is simple in concept, but assembly table footprint is doubled and assembly/disassembly becomes cumbersome

Engineering Contradiction:
Improveassembly simplicityVSAvoidassembly table footprint
Core Design Contradiction:
Ease of operationVSArea of stationary object

Solution Approach 1:

The patent transitions from a sliding assembly method (requiring lateral movement and doubling footprint) to a top-down insertion method. The diffuser plate is inserted vertically into the fixture housing through the light exit opening, utilizing the vertical dimension rather than lateral space. This dimensional change reduces the assembly table footprint while maintaining operational simplicity.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Illumination intensity

If extruded diffuser plate with snap interface is used, then light diffusing effect is improved, but manufacturing complexity and tooling requirements increase

Engineering Contradiction:
Improvelight diffusing effectVSAvoidsnap interface complexity
Core Design Contradiction:
Illumination intensityVSDevice complexity

Solution Approach 1:

The patent divides the fixation function into two separate components: the diffuser plate retains its simple flat structure for optimal light diffusion, while a separate fixation element provides the mechanical attachment. This segmentation allows the diffuser plate to focus on its primary function (light diffusion) without the complexity of integrated snap interfaces, while still achieving secure assembly through the separate fixation mechanism.

Inventive Principle:
Principle #1Segmentation

3Manufacturing precision

If high manufacturing tolerances are required for fixture housing and diffuser plate, then assembly precision is improved, but manufacturing cost and difficulty increase

Engineering Contradiction:
Improveassembly precisionVSAvoidmanufacturing difficulty
Core Design Contradiction:
Manufacturing precisionVSEase of manufacture

Solution Approach 1:

The patent employs a self-aligning and self-centering mechanism where the fixation element automatically positions the diffuser plate in the correct location and orientation during assembly. The geometric constraints of the fixation system guide the diffuser plate into proper alignment without requiring pre-machined precision features or complex adjustment procedures, thereby reducing manufacturing tolerances while maintaining assembly precision.

Inventive Principle:
Principle #25Self-service

4Reliability

If additional fixing parts are used to secure diffuser plate, then fixation reliability is improved, but device complexity and assembly steps increase

Engineering Contradiction:
Improvefixation reliabilityVSAvoidnumber of parts
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The patent combines multiple functions into a single integrated fixation element: mechanical attachment, centering, and positioning are all achieved through one component rather than multiple separate parts. This merging reduces the total number of parts and assembly steps while maintaining reliable fixation, as the single element performs all necessary functions simultaneously during a single assembly operation.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS12442498B2Lighting luminaire
Publication Date: 2025.10.14 SIGNIFY HOLDING BV
  • US12442498B2 patent drawing
  • US12442498B2 patent drawing
  • US12442498B2 patent drawing

AI summary

The disclosure pertains to a lighting luminaire (10), in particular for a suspended tile light ceiling assembly, the lighting luminaire at least comprising: an elongated fixture housing (11) comprising an elongated light exit opening (14); and an elongated light exit window plate (16) structured to be mounted to the fixture housing for covering the elongated light exit opening, wherein the elongated light exit opening is bound by two longitudinal mounting slots (15a, 15b) facing each other, the longitudinal mounting slots each being configured to accommodate a longitudinal plate edge of the elongated light exit window plate, wherein the elongated light exit window plate has a width larger than a width of the elongated light exit opening, but smaller than a distance between longitudinal mounting slots facing each other, and the lighting luminaire further comprising a set of two fixating plate elements (12), each fixating plate element having two longitudinal element edges (16a, 16b) each structured to be accommodated in one of the two longitudinal mounting slots and a frontal element edge (17c) structured to fixate the elongated light exit window plate between the two longitudinal mounting slots through abutment against a frontal plate edge (16c) of the elongated light exit window plate.