Top-Emission Light Source Layout for Efficient Photoconductor Exposure

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Solution Overview

Problem

Existing bottom emission light emitting devices in electrophotographic image forming apparatuses have limited light emission efficiency due to the optical path being constrained by the TFT circuit, requiring increased light production to achieve desired image quality.

Innovation Solution

The image forming apparatus employs a top emission light emitting device with a silicon substrate, a two-dimensional array of electrodes, and a lens array to guide light efficiently onto the photoconductor surface, utilizing a drive circuit to control electrode voltages based on image data, enhancing light transmission and distribution.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a bottom emission light emitting device is used, then the device structure is simplified, but the light emission efficiency is reduced due to optical path limitations

Engineering Contradiction:
Improvedevice structureVSAvoidlight emission efficiency
Core Design Contradiction:
Device complexityVSLoss of energy

Solution Approach 1:

The patent inverts the conventional bottom emission configuration by adopting a top emission structure where light exits from the top surface of the organic EL device rather than from the bottom. This allows light to pass through the transparent electrode and upper electrode without being blocked by the TFT circuit, thereby improving light emission efficiency while maintaining structural simplicity.

Inventive Principle:
Principle #13The other way round (Inversion)

2Illumination intensity

If the amount of light produced is increased to compensate for bottom emission limitations, then image quality improves, but the light emitting device requires more power and generates more heat

Engineering Contradiction:
Improvelight outputVSAvoidpower consumption
Core Design Contradiction:
Illumination intensityVSUse of energy by stationary object

Solution Approach 1:

The patent changes the emission direction parameter of the organic EL device from bottom emission to top emission. This parameter change allows the light to pass through the transparent electrode with minimal absorption, improving light output efficiency without requiring proportional increases in power consumption or heat generation.

Inventive Principle:
Principle #35Parameter changes

3Loss of energy

If a top emission light emitting device is used, then light transmission efficiency is improved, but the electrode structure becomes more complex

Engineering Contradiction:
Improvelight transmission efficiencyVSAvoidelectrode structure
Core Design Contradiction:
Loss of energyVSDevice complexity

Solution Approach 1:

The transparent electrode serves multiple functions: it acts as both an electrode for applying voltage to the organic EL device and as an optical window to transmit light to the photoconductor. This multi-functionality improves light transmission efficiency without adding separate components that would increase structural complexity.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Solution Approach 2:

The transparent electrode acts as an intermediary element that simultaneously performs electrical conduction and optical transmission functions. By using this intermediary material with dual properties, the patent achieves efficient light transmission without requiring additional structural elements.

Inventive Principle:
Principle #24Intermediary (Mediator)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This configuration improves light utilization efficiency, allowing for higher image quality and reduced component count while maintaining a compact and cost-effective design.

Implementation Method 1

a light emitting layer formed in a layer on the second electrode layer and configured to produce light when a voltage is applied

Methodology Applied
Scientific EffectElectroluminescence: Electroluminescence

Implementation Method 2

a lens array configured to guide light emitted from the light emitting device to a photoconductor surface

Methodology Applied
Scientific EffectLight refraction and focusing: Lens

Implementation Method 3

a photoconductor configured to be driven to rotate about a rotational axis

Methodology Applied
Scientific EffectPhotoconductivity: Photoconductivity

Data Source

PatentUS12487540B2Image forming apparatus with top emission light emitting device
Publication Date: 2025.12.02 CANON KK
  • US12487540B2 patent drawing
  • US12487540B2 patent drawing
  • US12487540B2 patent drawing

AI summary

A second electrode is laminated on a light emitting layer on an opposite side across the light emitting layer from a first electrode laminated on a silicon substrate. The second electrode is capable of transmitting light. A photoconductor drum is exposed to light by using light transmitted through the second electrode.