TOP Level Shifter with Dual Paths for Signal Transmission

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Solution Overview

Problem

Existing level shifters in power-electronic systems face challenges in transmitting signals across significant reference-ground potential differences, particularly exceeding the withstand voltage of gate oxides, which can lead to latch-up and component failure due to parasitic thyristor structures and ground potential fluctuations.

Innovation Solution

A TOP level shifter with dual independently operating transmission paths (UP and DOWN level shifter paths) and a signal evaluation circuit, allowing for reliable signal transmission between circuit parts with varying reference-ground potentials, using complementary transistors and diodes to manage voltage differences and prevent latch-up.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If a single level shifter path is used to transmit signals across reference-ground potential differences, then the device complexity is reduced, but the reliability deteriorates when the potential difference exceeds gate oxide withstand voltage

Engineering Contradiction:
Improvelevel shifter structureVSAvoidsignal transmission reliability
Core Design Contradiction:
Device complexityVSReliability

Solution Approach 1:

The level shifter is divided into two independent transmission paths: an UP level shifter path for transmitting signals when the secondary-side potential is higher than the primary-side potential, and a DOWN level shifter path for transmitting signals when the secondary-side potential is lower. This segmentation allows each path to be optimized for specific voltage conditions, preventing latch-up effects and improving reliability without excessive complexity.

Inventive Principle:
Principle #1Segmentation

2Adaptability or versatility

If the reference-ground potential difference is increased to expand operating range, then the adaptability is improved, but the risk of latch-up and component failure increases

Engineering Contradiction:
Improveoperating voltage rangeVSAvoidlatch-up risk
Core Design Contradiction:
Adaptability or versatilityVSObject-affected harmful factors

Solution Approach 1:

The signal evaluation circuit acts as an intermediary that receives signals from both UP and DOWN level shifter paths, evaluates their validity based on the actual potential difference conditions, and selects the appropriate signal for output. This intermediary mechanism enables the system to adapt to a wide range of voltage conditions while preventing latch-up by ensuring signals are only transmitted when within safe operating parameters.

Inventive Principle:
Principle #24Intermediary (Mediator)

Solution Approach 2:

The system dynamically switches between UP and DOWN level shifter paths based on the real-time potential difference between primary and secondary sides. The signal evaluation circuit continuously monitors conditions and activates the appropriate path, allowing the level shifter to adapt to varying voltage conditions while maintaining reliability and preventing harmful latch-up effects.

Inventive Principle:
Principle #15Dynamics

3Reliability

If complementary transistors and diodes are added to manage voltage differences, then the reliability is improved, but the device complexity increases

Engineering Contradiction:
Improvesystem functionalityVSAvoidcircuit components
Core Design Contradiction:
ReliabilityVSDevice complexity

Solution Approach 1:

The UP and DOWN level shifter paths are merged into a single integrated level shifter device with a shared signal evaluation circuit. This merging approach consolidates the complementary transistors and diodes into one unified structure, improving reliability through redundancy while controlling overall device complexity by sharing common components and evaluation logic between both paths.

Inventive Principle:
Principle #5Merging (Combining)

Data Source

PatentUS7701278B2Drive circuit with a TOP level shifter for transmission of an input signal, and method for transmission
Publication Date: 2010.04.20 SEMIKRON DANFOSS ELEKTRONIK GMBH & CO KG
  • US7701278B2 patent drawing
  • US7701278B2 patent drawing
  • US7701278B2 patent drawing

AI summary

A TOP level switch for use in a drive circuit in power-electronic systems having a half-bridge circuit formed by two power switches, a first so-called TOP switch and a second so-called BOT switch, which are arranged connected in series. The TOP level shifter transmits an input signal from drive logic to a TOP driver. In this case, the TOP level shifter is designed as an arrangement of an UP and a DOWN level shifter path, as well as a downstream signal evaluation circuit. In the associated method for transmission of this input signal, the signal evaluation circuit passes an output signal to the TOP driver when either the UP or the DOWN, or both, level shifter paths emit a signal to the respectively associated input of the signal evaluation circuit.