Topologically Optimized Meta-Structures for Broadband Flexural Wave Absorption

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Solution Overview

Problem

Traditional methods for attenuating structural-born noise and vibrations in thin wall structures involve the use of damping materials that increase weight and are ineffective at resonance frequencies, failing to provide broad-spectrum vibration absorption.

Innovation Solution

Designing meta-elements using topological optimization to minimize reflection coefficients of flexural waves, attaching them to thin wall structures with arbitrary boundary conditions, achieving broadband absorption through meta-barriers.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If damping materials are bonded to the structure to attenuate vibrations, then vibration attenuation is improved, but weight increases and surface area occupation increases

Engineering Contradiction:
Improvevibration attenuationVSAvoidweight increase
Core Design Contradiction:
Object-affected harmful factorsVSWeight of moving object

Solution Approach 1:

The damping function is segmented from the traditional continuous material coverage approach. Instead of bonding damping materials over large surface areas, the patent segments the damping function into discrete meta-elements positioned at specific locations (edges, corners, or distributed patterns) on the structure. These meta-elements are optimized to provide broadband vibration attenuation while occupying minimal surface area and adding negligible weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent changes the fundamental parameters of the damping approach by transitioning from material-based damping to geometry-based meta-element damping. The meta-elements are designed with specific geometric configurations (optimized through topological optimization) that enable them to attenuate vibrations across a broad frequency range without requiring heavy materials or large surface coverage.

Inventive Principle:
Principle #35Parameter changes

2Object-affected harmful factors

If damping materials are used to attenuate vibrations, then vibration attenuation is improved, but the structure cannot effectively attenuate vibrations at resonance frequency

Engineering Contradiction:
Improvevibration attenuationVSAvoideffectiveness at resonance frequency
Core Design Contradiction:
Object-affected harmful factorsVSReliability

Solution Approach 1:

The meta-elements are specifically designed to interact with vibrational waves through mechanical vibration principles. The topological optimization process configures the meta-elements to create destructive interference with incoming flexural waves, effectively attenuating vibrations across a broad frequency spectrum including resonance frequencies. The geometric configuration of meta-elements is optimized to target specific frequency ranges, enabling effective attenuation at resonance frequencies where traditional damping materials fail.

Inventive Principle:
Principle #18Mechanical vibration

3Object-affected harmful factors

If traditional damping materials are used, then vibration attenuation is achieved, but broadband absorption is not provided

Engineering Contradiction:
Improvevibration attenuationVSAvoidbroadband absorption
Core Design Contradiction:
Object-affected harmful factorsVSAdaptability or versatility

Solution Approach 1:

The meta-elements are designed to perform multiple damping functions across different frequency ranges. Through topological optimization, each meta-element configuration is tuned to provide broadband absorption characteristics, enabling a single type of meta-element to attenuate vibrations across a wide frequency spectrum. This universal approach replaces the need for multiple specialized damping materials targeted at different frequency ranges.

Inventive Principle:
Principle #6Universality (Multi-functionality)

4Object-affected harmful factors

If damping materials are bonded to the structure, then vibration attenuation is improved, but surface area is occupied

Engineering Contradiction:
Improvevibration attenuationVSAvoidsurface area occupation
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The damping function is segmented from the traditional continuous material coverage approach. Instead of bonding damping materials over large surface areas, the patent segments the damping function into discrete meta-elements positioned at specific locations (edges, corners, or distributed patterns) on the structure. These meta-elements are optimized to provide broadband vibration attenuation while occupying minimal surface area and adding negligible weight.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from two-dimensional surface coverage with damping materials to a more efficient spatial arrangement of meta-elements. By positioning meta-elements at strategic locations such as edges and corners, or in optimized distributed patterns, the solution achieves effective vibration attenuation with minimal surface area occupation, utilizing spatial dimensionality more efficiently than traditional approaches.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The meta-elements achieve over 95% absorption of flexural waves in the audible frequency range, reducing vibrations and noise effectively without significant weight increase.

Implementation Method 1

the meta-element has a force impedance mX generally equal to where B2 and B4 are boundary conditions for the design domain, and Ri and Rn are reflection coefficients from the edge of the thin structure for propagating and non-propagating flexural waves, respectively

Methodology Applied
Scientific EffectImpedance matching:

Implementation Method 2

an objective function that minimizes a reflection coefficient of flexural waves in the audible frequency range propagating towards and impinging the meta-element

Methodology Applied
Scientific EffectWave absorption: Acoustic Absorption

Data Source

PatentUS20250298935A1Methods for designing broadband noise and vibration absorbing meta-structures
Publication Date: 2025.09.25 TOYOTA MOTOR ENG & MFG NORTH AMERICA INC
  • US20250298935A1 patent drawing
  • US20250298935A1 patent drawing
  • US20250298935A1 patent drawing

AI summary

A method includes defining a design domain for a meta-element configured to be attached to an edge of thin wall structure with an arbitrary boundary condition, and executing a topological optimization process on the design domain and providing a topology optimized shape for the meta-element. The topological optimization process includes an objective function that minimizes a reflection coefficient of flexural waves in the audible frequency range propagating towards and impinging the meta-element.