Industrial Topology Discovery with Point-to-Point Path Mapping

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Solution Overview

Problem

Generating accurate and complete system topology information for industrial automation systems is challenging due to their large and heterogeneous collection of devices and complex communication paths across various networks.

Innovation Solution

An industrial topology discovery system that autonomously discovers and documents automation system topologies using orchestrated discovery agents, which deploy and orchestrate various types of agents to collect device and network information, and aggregates this information into a comprehensive topology model.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If manual documentation methods are used for industrial automation systems, then documentation accuracy can be maintained for small systems, but the process becomes prohibitively challenging and time-consuming for large heterogeneous systems with complex communication paths

Engineering Contradiction:
Improvetopology documentation accuracyVSAvoiddocumentation time
Core Design Contradiction:
Measurement precisionVSLoss of time

Solution Approach 1:

The system enables automated self-documentation by deploying discovery agents that autonomously traverse the automation system, collect topology data from devices and networks, and generate comprehensive topology models without requiring manual intervention for each device or connection

Inventive Principle:
Principle #25Self-service

Solution Approach 2:

Manual documentation processes are replaced with an automated electronic discovery system that uses software agents to collect, aggregate, and process topology information from industrial devices, networks, and communication paths

Inventive Principle:
Principle #28Mechanics substitution (Replace mechanical system)

2Loss of information

If comprehensive system topology information is generated for large heterogeneous automation systems, then complete documentation is achieved, but the complexity of the documentation process becomes prohibitively challenging

Engineering Contradiction:
Improvetopology information completenessVSAvoiddocumentation system complexity
Core Design Contradiction:
Loss of informationVSDevice complexity

Solution Approach 1:

The discovery system is segmented into multiple specialized discovery agents, each responsible for specific device types or network protocols. These agents independently discover portions of the topology and report findings to a central aggregation component, which synthesizes the complete system topology model

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The discovery agents are designed with multi-functionality to handle various device types (controllers, I/O devices, network equipment) and communication protocols (Ethernet, Profibus, remote I/O, controller backplanes) through a unified discovery framework, reducing the need for separate specialized tools

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentUS20250306573A1Industrial automation system topology with point to point representation paths
Publication Date: 2025.10.02 ROCKWELL AUTOMATION TECH INC
  • US20250306573A1 patent drawing
  • US20250306573A1 patent drawing
  • US20250306573A1 patent drawing

AI summary

An industrial topology discovery system autonomously discovers and documents industrial automation system topologies using orchestrated discovery agents of various types. The topology discovery system can reside on a cloud platform or another high level network and deploy discovery agents on plant networks and devices within an industrial facility. These discovery agents can implement different strategies for discovering system information, and can include agents configured to monitor and report on communication traffic across respective types of networks, agents configured to probe respective device types for identity and configuration information, and other types of agents. Discovery services executed by the topology discovery system can collect device and network information obtained by the agents and use this information to document the topology of the automation system as well as to orchestrate the discovery behavior of the agents to extract further information about the system based on defined discovery rules.