Toroidal Display System for Uniform Vertical Resolution

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Solution Overview

Problem

Current simulator display systems fail to utilize high definition fixed matrix projectors effectively, resulting in non-uniform image resolution and limited field of view, which is inadequate for high fidelity pilot training and tactical applications, especially in terms of vertical resolution and space efficiency.

Innovation Solution

A toroidal constant vertical resolution display system is implemented, using a unique rear projection screen geometry with a convex portion and a concave portion to maintain uniform vertical resolution across the field of view, allowing for a wide field of view without image distortion or excessive size, and utilizing a radial array of projectors to blend images seamlessly.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Area of stationary object

If flat rear projection screens or dome shaped rear projection screens are used, then the display system can provide a wide field of view, but the vertical resolution is not constant and image quality deteriorates at the edges

Engineering Contradiction:
Improvefield of viewVSAvoidvertical resolution uniformity
Core Design Contradiction:
Area of stationary objectVSManufacturing precision

Solution Approach 1:

The patent applies a toroidal curved screen geometry instead of flat or simple dome shapes. The toroidal surface is defined by rotating a constant vertical resolution elevation curve about a vertical axis, creating a surface where the curvature varies in both azimuth and elevation directions. This specific curvature profile ensures that projected images maintain constant vertical resolution across the entire field of view, resolving the contradiction between wide field of view and resolution uniformity.

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Object-affected harmful factors

If cross-cockpit collimated displays or front projected domes are used, then cockpit shadowing is prevented, but the facility size becomes large and multiple trainers cannot be installed in limited space

Engineering Contradiction:
Improvecockpit shadowingVSAvoidfacility size
Core Design Contradiction:
Object-affected harmful factorsVSArea of stationary object

Solution Approach 1:

The patent transitions from horizontal/planar display arrangements (flat screens, domes) to a vertical toroidal geometry. By wrapping the display surface vertically around the cockpit in a toroidal configuration, the system eliminates shadowing issues while maintaining a compact footprint. The vertical dimension of the toroidal screen allows multiple trainers to be installed in the same facility without requiring large horizontal space.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If rear-projected circular dome is used, then cockpit shadowing is mitigated, but a relatively large number of projectors are required due to image distortion on the curved surface

Engineering Contradiction:
Improvecockpit shadowingVSAvoidnumber of projectors
Core Design Contradiction:
Object-affected harmful factorsVSDevice complexity

Solution Approach 1:

The patent applies different curvature characteristics to different regions of the screen. The toroidal surface has varying radius of curvature in azimuth and elevation directions, optimized for the specific projection geometry. This local optimization of surface curvature allows standard fixed matrix projectors to project images with minimal distortion, reducing the number of projectors needed compared to uniform dome geometries.

Inventive Principle:
Principle #3Local quality

4Manufacturing precision

If fixed matrix digital projectors are used instead of CRT projectors, then image resolution cannot be scaled without loss since the image source is a mechanically fixed array of image sources

Engineering Contradiction:
Improveimage resolutionVSAvoidimage scaling capability
Core Design Contradiction:
Manufacturing precisionVSAdaptability or versatility

Solution Approach 1:

The patent changes the geometric parameters of the projection system by using a toroidal screen with specific curvature profiles. This geometric transformation allows fixed matrix projectors to maintain optimal resolution across the entire display area. The constant vertical resolution elevation curve is designed to compensate for the fixed pixel structure of digital projectors, effectively allowing resolution to be maintained without scaling losses.

Inventive Principle:
Principle #35Parameter changes

Data Source

PatentUS9470967B1Motion-based system using a constant vertical resolution toroidal display
Publication Date: 2016.10.18 THE BOEING CO
  • US9470967B1 patent drawing
  • US9470967B1 patent drawing
  • US9470967B1 patent drawing

AI summary

The present disclosure is generally directed toward a visual image projection and display system including a motion platform, a toroidal constant vertical resolution surface having a bottom portion mounted to the motion platform and capable of displaying a single substantially constant vertical resolution image by blending portions of adjacent projected images on the toroidal constant vertical resolution surface, a top surface screen intersecting the top portion of the constant vertical resolution surface defined by a circular azimuth curve, and a set of image projectors. The set of image projectors include a radial array of image projectors mounted on the motion platform that project a corresponding series of images via at least one mirror attached to the motion platform onto a convex portion of the toroidal constant vertical resolution surface, and at least one image projector that projects an image on the top surface screen.