Toroidal Fan Blades for Blower Noise and Runtime

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Solution Overview

Problem

Existing blowers are inefficient in runtime and excessively loud, making them less desirable for outdoor use despite their portability.

Innovation Solution

A blower design featuring a toroidal fan assembly with blades that extend from a hub to both the hub and an adjacent blade, providing increased stiffness and reduced noise through a unique airflow generation mechanism.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Duration of action of moving object

If traditional fan blades are used, then the blower can move air, but the runtime is reduced and noise is excessive

Engineering Contradiction:
ImproveruntimeVSAvoidnoise
Core Design Contradiction:
Duration of action of moving objectVSObject-generated harmful factors

Solution Approach 1:

The fan blades are designed with a toroidal (doughnut-shaped) cross-section featuring curved surfaces instead of traditional flat or straight profiles. This curvature optimizes airflow patterns, reduces turbulence, and minimizes noise generation while maintaining effective air movement, directly addressing the noise and runtime issues

Inventive Principle:
Principle #14Spheroidality (Curvature)

2Ease of operation

If battery power is used for portability, then the blower is portable, but efficiency is reduced

Engineering Contradiction:
ImproveportabilityVSAvoidefficiency
Core Design Contradiction:
Ease of operationVSUse of energy by moving object

Solution Approach 1:

The toroidal fan blade design changes the geometric parameters of the blades to optimize airflow efficiency. The specific curvature radius, blade angle, and cross-sectional shape are optimized to maximize air movement per unit of energy consumed, enabling battery-powered blowers to achieve higher efficiency and extended runtime while maintaining portability

Inventive Principle:
Principle #35Parameter changes

3Device complexity

If traditional fan design is used, then the structure is simple, but airflow efficiency is reduced

Engineering Contradiction:
ImprovestructureVSAvoidairflow efficiency
Core Design Contradiction:
Device complexityVSProductivity

Solution Approach 1:

The toroidal fan blades incorporate curved surfaces and a doughnut-shaped cross-section that optimize airflow patterns. This curvature design reduces turbulence and improves air movement efficiency compared to traditional straight or flat blades, enhancing productivity without significantly complicating the overall fan structure

Inventive Principle:
Principle #14Spheroidality (Curvature)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The toroidal fan design enhances airflow efficiency and reduces noise, resulting in improved debris removal performance and user experience.

Implementation Method 1

The fan assembly comprises a fan having a hub and a plurality of blades extending from the hub... Each blade has a root and a tip end. The root extends from the hub and the tip end extends to the hub or to an adjacent blade.

Methodology Applied
Scientific EffectAirflow generation through fan rotation: Fan

Data Source

PatentUS20240426315A1Blower with toroidal fan blades
Publication Date: 2024.12.26 MILWAUKEE ELECTRIC TOOL CORP
  • US20240426315A1 patent drawing
  • US20240426315A1 patent drawing
  • US20240426315A1 patent drawing

AI summary

A blower having a fan with toroidal shaped blades is provided. The blower includes an air inlet, an air outlet, and a fan assembly disposed between the air inlet and the air outlet. The fan assembly comprises a fan having a hub and a plurality of blades extending from the hub. Each blade has a root and a tip end. The root extends from the hub and the tip end extends to the hub or to an adjacent blade.