Toroidal Phononic Crystal Isolator for Low-Frequency Band Gaps

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Solution Overview

Problem

Existing materials struggle to achieve broadband wave attenuation at low frequencies below 20 kHz with a combination of high stiffness and low mass density, as natural crystals cannot produce band gaps in the THz range, and previous metamaterial designs face limitations in band gap frequency and width due to mass constraints and energy dissipation mechanisms.

Innovation Solution

The proposed unit cell for artificial phononic crystals incorporates a toroidal building block with mechanical connections that exploit rotational inertia in the x-y plane, allowing for inertia amplification and decoupling of rotational inertia from the wave propagation direction, resulting in a phononic metamaterial with broader band gaps and a more favorable mass density relation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Quantity of substance

If heavy resonators are used to obtain wide band gaps at low frequencies, then the attenuation band width increases, but the mass density increases significantly

Engineering Contradiction:
Improveband gap widthVSAvoidmass density
Core Design Contradiction:
Quantity of substanceVSWeight of stationary object

Solution Approach 1:

The patent changes the geometric parameters of the unit cell structure, specifically using a toroidal building block with strategically positioned mechanical connections (struts) to create an inertia amplification mechanism. This geometric parameter optimization allows achieving wide band gaps without increasing mass density, as the inertial effect is amplified through the mechanical connection arrangement rather than by simply increasing resonator mass.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The patent employs a composite structural design combining a toroidal building block with mechanical connections (struts) arranged in a specific pattern. This composite structure creates an effective medium with tailored inertial properties, where the combination of the toroidal mass and the mechanical connections produces inertia amplification that achieves wide band gaps without requiring heavy resonators.

Inventive Principle:
Principle #40Composite materials

2Weight of stationary object

If point masses are used as resonators, then the structure remains lightweight, but the band gap width is limited

Engineering Contradiction:
Improvemass densityVSAvoidband gap width
Core Design Contradiction:
Weight of stationary objectVSQuantity of substance

Solution Approach 1:

The patent introduces dynamic mechanical connections (struts) that can rotate and deform, creating a dynamic inertia amplification mechanism. The struts are designed with specific inclination angles and lengths that enable them to amplify the inertial effect of the toroidal building block during vibration, thereby widening the band gap without increasing the static mass of the system.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The patent utilizes the spatial arrangement of mechanical connections in three-dimensional space, with struts inclined at specific angles relative to the wave propagation direction. This dimensional arrangement allows the system to exploit rotational inertia and mechanical leverage effects that amplify the inertial response, achieving wider band gaps without proportionally increasing mass.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

3Object-affected harmful factors

If energy dissipation mechanisms are used for vibration attenuation, then vibration reduction is achieved, but the material loses stiffness

Engineering Contradiction:
Improvevibration attenuationVSAvoidYoung's modulus
Core Design Contradiction:
Object-affected harmful factorsVSStrength

Solution Approach 1:

The patent exploits mechanical vibration and resonance principles by designing a structure with specific natural frequencies that create band gaps. The toroidal building block with mechanical connections forms a resonant system where the inertial amplification creates frequency ranges where wave propagation is inhibited, achieving vibration attenuation through resonant interference rather than energy dissipation, thereby preserving material stiffness.

Inventive Principle:
Principle #18Mechanical vibration

4Speed

If the characteristic length of the lattice is increased to achieve rotational inertia, then the band gap frequency decreases, but the unit cell size increases

Engineering Contradiction:
Improveband gap frequencyVSAvoidcharacteristic length
Core Design Contradiction:
SpeedVSLength of stationary object

Solution Approach 1:

The patent optimizes the geometric parameters of the unit cell, specifically the length and inclination angle of mechanical connections (struts), to achieve inertia amplification within a compact size. By carefully selecting these parameters, the system achieves rotational inertia effects without proportionally increasing the characteristic length, thereby maintaining lower band gap frequencies with smaller unit cells.

Inventive Principle:
Principle #35Parameter changes

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This design achieves strong vibration attenuation at low acoustic frequencies below 5 kHz with high quasi-static stiffness and low mass density, enabling broader band gaps and improved mechanical properties, suitable for various applications requiring vibration isolation.

Implementation Method 1

utilizing rotational inertia to achieve broad band gaps and high quasi-static stiffness while maintaining a small characteristic length

Methodology Applied
Scientific EffectRotational inertia: Moment of Inertia

Implementation Method 2

showing reduced mechanical vibrations in a defined frequency range with at least one band gap in the band structure dispersion relation of the unit cell respectively the metamaterial

Methodology Applied
Scientific EffectPhononic band gap: Phononic Crystal

Data Source

PatentUS11074901B2Phononic crystal vibration isolator with inertia amplification mechanism
Publication Date: 2021.07.27 EIDGENISSISCHE MATERIALPRUFUNGS- UND FORSCHUNGSANSTALT EMPA
  • US11074901B2 patent drawing
  • US11074901B2 patent drawing

AI summary

A unit cell of an artificial phononic crystal for building of an artificial phononic metamaterial, showing reduced mechanical vibrations in a defined frequency range with at least one band gap in the band structure dispersion relation of the unit cell. The unit cell includes at least one building block and at least one mechanical connection connected to the building block, showing reduced mechanical vibrations in a defined frequency range with tailored dispersion properties with at least one band gap is sought. This is accomplished by forming the building block as a toroid, with a central opening and a front surface from which a first multiplicity of struts, which are tiltable relatively to the principal direction, is extending from the front surface. More than one strut is inclined with respect to the principal direction so that a rotation of the toroid around the principal direction is possible.