Toroidal UAV Flight Control With Retractable Airflow Surfaces

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Solution Overview

Problem

Existing unmanned aerial vehicles (UAVs) are bulky and require components like fuel tanks or exposed deflection assemblies, contributing to their mass and size, which limits their portability and versatility.

Innovation Solution

A compact, lightweight UAV with a toroidal body and a duct system powered by electric motors and fans, featuring retractable flight control surfaces to control airflow for vertical take-off and landing, and equipped with a flight-control system that includes actuators and algorithms for user or AI control, allowing integration with user devices for image capture and security applications.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Adaptability or versatility

If traditional fuel tanks and exposed deflection assemblies are used, then flight control capability is achieved, but mass and size increase

Engineering Contradiction:
Improveflight control capabilityVSAvoidUAV mass
Core Design Contradiction:
Adaptability or versatilityVSWeight of moving object

Solution Approach 1:

The patent extracts the fuel tank component entirely by replacing it with an electric motor and battery system. The exposed deflection assemblies are replaced with retractable flight control surfaces that can be stowed within the fuselage, removing unnecessary mass while maintaining flight control capability.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The flight control surfaces are designed to be retractable rather than fixed, allowing them to be extended only when needed for flight control and retracted during flight to reduce drag and when not in use to minimize size. This dynamic configuration enables the system to adapt its structure based on operational requirements.

Inventive Principle:
Principle #15Dynamics

2Adaptability or versatility

If traditional fuel tanks and exposed deflection assemblies are used, then flight control capability is achieved, but size increases

Engineering Contradiction:
Improveflight control capabilityVSAvoidUAV size
Core Design Contradiction:
Adaptability or versatilityVSVolume of moving object

Solution Approach 1:

The flight control surfaces are nested within the fuselage when not in use, similar to a nested doll structure. This allows the control surfaces to be stored compactly inside the main body, significantly reducing the overall size of the UAV when flight control is not required, while still providing full control capability when deployed.

Inventive Principle:
Principle #7Nested doll (Nesting)

3Adaptability or versatility

If retractable flight control surfaces are used, then portability is improved, but device complexity increases

Engineering Contradiction:
ImproveportabilityVSAvoidretractable mechanism complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The retractable mechanism for the flight control surfaces is integrated with the fuselage structure itself, merging the support and actuation functions into the existing body framework. This combination approach reduces the number of separate components and simplifies the overall mechanism while still achieving the retractable functionality needed for portability.

Inventive Principle:
Principle #5Merging (Combining)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

The UAV is pocket-sized, capable of autonomous flight and image capture, and can be used for security and surveillance tasks, providing real-time data transmission and analysis, with enhanced control and stability through retractable flaps that alter airflow dynamics.

Implementation Method 1

The directed air flow creates a reactionary thrust-force for substantially vertical take-off and landing of the UAV

Methodology Applied
Scientific EffectThrust: Reaction (physics)

Implementation Method 2

at least two flight control surfaces that can independently, or together, change the direction, pressure and rate of the directed air as it flows through the duct

Methodology Applied
Scientific EffectAirflow redirection: Fluid Spray

Data Source

PatentUS12509218B2Flight control for an unmanned aerial vehicle
Publication Date: 2025.12.30 CLEO ROBOTICS INC
  • US12509218B2 patent drawing
  • US12509218B2 patent drawing
  • US12509218B2 patent drawing

AI summary

A lightweight, pocket-sized unmanned aerial vehicle (UAV) that can be held in an outstretched hand by a user for take-off and landing of the UAV. The UAV comprises a semi-toroidal or a substantially toroidal hollow body that defines a duct. The UAV further comprises a motor for rotating a fan that directs air into and out of the duct enabling UAV to take flight. The UAV comprises a flight-control system that comprises at least two flight control surfaces that can alter the directed air as it flows through the duct for controlling the roll and pitch and optionally the yaw of the UAV during flight. The flight control system may be controlled by a microprocessor controller. The UAV further comprises a payload, with at least a wireless transmitter and receiver unit.