Torque-Based Catheter Articulation With Pull-Wire Tension Control

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Solution Overview

Problem

Existing robotic catheter systems face inaccuracies in predicting and controlling the movement of the catheter tip due to unmodeled anatomical constraints and external forces, leading to discrepancies between calculated and actual kinematic functions.

Innovation Solution

A robotic surgical system that utilizes closed-loop feedback and torque-based control to adjust motor current and kinematic parameters, incorporating torque sensors to measure actual motor torque and adapt electrical current, ensuring precise catheter articulation by translating positional data into pull-wire tension values.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Ease of operation

If kinematic modeling is used to predict catheter tip movement, then catheter control is simplified, but accuracy deteriorates due to unmodeled anatomical constraints

Engineering Contradiction:
Improvecatheter controlVSAvoidcatheter tip position prediction
Core Design Contradiction:
Ease of operationVSMeasurement precision

Solution Approach 1:

The system continuously measures actual catheter tip position using sensors (optical, electromagnetic, or ultrasonic) and compares it with the predicted position from kinematic modeling. The difference (error signal) is fed back to the control system, which adjusts the pull-wire actuation commands to compensate for anatomical constraints and achieve accurate catheter positioning.

Inventive Principle:
Principle #23Feedback

2Device complexity

If pull-wire actuation is used for catheter articulation, then device complexity is reduced, but control precision deteriorates due to unmodeled constraints

Engineering Contradiction:
Improvearticulation mechanismVSAvoidcatheter articulation accuracy
Core Design Contradiction:
Device complexityVSManufacturing precision

Solution Approach 1:

Torque sensors measure the actual torque required to actuate the pull-wires, and position sensors measure the actual catheter tip position. This feedback information is used to adjust the control algorithm, compensating for unmodeled anatomical constraints while maintaining the simplicity of the pull-wire actuation mechanism.

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The system dynamically adjusts control parameters (such as the relationship between pull-wire displacement and catheter articulation) based on real-time torque measurements and anatomical constraints detected during the procedure, allowing the same simple mechanism to achieve high precision under varying conditions.

Inventive Principle:
Principle #35Parameter changes

3Measurement precision

If closed-loop feedback is implemented, then catheter positioning accuracy is improved, but system complexity increases

Engineering Contradiction:
Improvecatheter positioning accuracyVSAvoidcontrol system
Core Design Contradiction:
Measurement precisionVSDevice complexity

Solution Approach 1:

The control system uses feedback from torque sensors and position sensors to continuously correct positioning errors. By implementing this feedback mechanism, the system achieves high positioning accuracy while the added complexity is managed through algorithmic approaches rather than mechanical complexity.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS12420063B2Torque-based catheter articulation
Publication Date: 2025.09.23 AURIS HEALTH INC
  • US12420063B2 patent drawing
  • US12420063B2 patent drawing
  • US12420063B2 patent drawing

AI summary

A robotic surgical system configured for the articulation of a catheter comprises an input device, a control computer, and an instrument driver having at least one motor for displacing the pull-wire of a steerable catheter wherein the control computer is configured to determine the desired motor torque or tension of the pull-wire of a catheter based on user manipulation of the input device. The control computer is configured to output the desired motor torque or tension of the pull-wire to the instrument driver, whereby at least one motor of the instrument driver implements the desired motor torque to cause the desired pull-wire tension to articulate the distal tip of the catheter.