Torque Converter Impeller Speed Control for Hybrid Vehicle Launch

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Solution Overview

Problem

Hybrid vehicles face challenges in achieving optimal acceleration and efficiency during launch due to wheel slip and insufficient torque delivery, which is affected by road conditions, tires, and ambient climate, leading to subpar performance and energy wastage.

Innovation Solution

Adjusting the speed of the torque converter impeller by contemporaneously applying the brake and accelerator pedals to optimize engine and electric machine torque delivery, ensuring maximum powertrain torque is provided to the wheels quickly, and using the electric machine to manage wheel slip.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Speed

If high torque is applied to wheels during vehicle launch, then vehicle acceleration is improved, but wheel slip occurs causing energy waste

Engineering Contradiction:
Improvevehicle accelerationVSAvoidenergy waste from wheel slip
Core Design Contradiction:
SpeedVSLoss of energy

Solution Approach 1:

The system performs preliminary actions by simultaneously applying the brake pedal before launch to pre-rotate the torque converter impeller to an optimal speed, and pre-positioning the engine and electric machine to deliver maximum torque at the moment of launch, thereby eliminating the need for torque buildup time and preventing wheel slip

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The controller continuously monitors wheel slip conditions and dynamically adjusts the torque converter impeller speed and electric machine torque contribution in real-time to maintain optimal traction and prevent energy waste from excessive wheel slip

Inventive Principle:
Principle #23Feedback

2Loss of time

If torque converter impeller speed is increased before launch, then powertrain torque delivery time is reduced, but energy consumption increases

Engineering Contradiction:
Improvetorque delivery timeVSAvoidenergy consumption
Core Design Contradiction:
Loss of timeVSUse of energy by moving object

Solution Approach 1:

The system pre-rotates the torque converter impeller to an optimal speed before launch by simultaneously applying the brake pedal, which stores kinetic energy in the impeller rotation. This preliminary action eliminates the torque buildup delay during launch, allowing immediate torque delivery to the wheels without requiring excessive energy input during the actual acceleration phase

Inventive Principle:
Principle #10Preliminary action

3Speed

If electric machine torque is increased to prevent wheel slip, then vehicle acceleration is maintained, but powertrain complexity increases

Engineering Contradiction:
Improvevehicle accelerationVSAvoidpowertrain control complexity
Core Design Contradiction:
SpeedVSDevice complexity

Solution Approach 1:

The electric machine serves multiple functions: it provides torque addition to the engine during launch, acts as a generator to convert excess engine torque to electrical power when wheel slip occurs, and functions as a motor to increase wheel torque when engine torque is insufficient. This multi-functionality allows a single component to address multiple performance requirements without adding additional hardware complexity

Inventive Principle:
Principle #6Universality (Multi-functionality)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

Improves vehicle acceleration and efficiency during high-performance launches by optimizing torque delivery and minimizing wheel slip, resulting in enhanced acceleration and improved powertrain efficiency.

Implementation Method 1

adjusting speed of a torque converter impeller from a first speed to a second speed

Methodology Applied
Scientific EffectTorque converter:

Implementation Method 2

an electric machine may convert a portion of engine output torque to electrical power, thereby reducing an amount of power lost to wheel slip

Methodology Applied
Scientific EffectElectromagnetic conversion: Electromagnetic Induction

Data Source

PatentUS10479349B2Methods and system for launching a hybrid vehicle
Publication Date: 2019.11.19 FORD GLOBAL TECH LLC
  • US10479349B2 patent drawing
  • US10479349B2 patent drawing
  • US10479349B2 patent drawing

AI summary

Systems and methods for launching a hybrid vehicle that includes a motor/generator and an automatic transmission with a torque converter are described. The systems and methods may permit improved vehicle acceleration to enhance hybrid vehicle performance during specific vehicle launch conditions. The launch conditions may be established based on brake pedal position and accelerator pedal position.