Engine Torque Error Learn Dynamic Vehicle Test

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Solution Overview

Problem

Existing engine torque estimation methods are not sufficiently accurate, leading to reduced shift quality in automatic transmissions during clutch-to-clutch shifts, making them sensitive to errors in torque estimation.

Innovation Solution

A method is introduced to calculate and compensate for torque errors by determining a compensation torque based on first and second torque errors, using a look-up table and adjusting the estimated engine torque to improve gear shift regulation.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Reliability

If torque estimation calculation is used based on engine operating conditions, then the transmission control can be implemented, but the torque estimation accuracy is insufficient leading to reduced shift quality

Engineering Contradiction:
Improveshift qualityVSAvoidtorque estimation accuracy
Core Design Contradiction:
ReliabilityVSMeasurement precision

Solution Approach 1:

The patent applies preliminary action by pre-calculating and storing torque error compensation values in a lookup table before actual transmission operation. During clutch-to-clutch shifts, the system retrieves pre-computed compensation torques based on current engine operating conditions (RPM, manifold pressure), eliminating the need for real-time complex calculations and providing immediate accuracy correction for reliable shift quality

Inventive Principle:
Principle #10Preliminary action

Solution Approach 2:

The patent changes parameters by introducing compensation torque as an additional parameter that adjusts the base torque estimation. The system calculates torque error as the difference between measured and estimated torque, then applies this error compensation through the lookup table to transform the inaccurate estimated torque into a corrected value that maintains reliability during shifts

Inventive Principle:
Principle #35Parameter changes

2Adaptability or versatility

If clutch-to-clutch shift control is implemented using estimated torque, then gear ratio changes can be achieved, but the transmission becomes sensitive to torque estimation errors

Engineering Contradiction:
Improvegear shift capabilityVSAvoidshift quality
Core Design Contradiction:
Adaptability or versatilityVSReliability

Solution Approach 1:

The patent implements feedback by continuously monitoring the difference between measured torque and estimated torque, storing this torque error in a lookup table, and using it to compensate future torque estimations. This closed-loop approach allows the transmission control to adapt to estimation inaccuracies while maintaining reliable clutch-to-clutch shift quality across various operating conditions

Inventive Principle:
Principle #23Feedback

Solution Approach 2:

The patent introduces an intermediary element - the torque error compensation lookup table - that mediates between the inaccurate torque estimation and the transmission control system. This intermediary pre-computes correction values that bridge the gap between estimated and actual torque, enabling versatile gear shifts without sensitivity to estimation errors

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS7544150B2Engine torque error learn during dynamic vehicle test
Publication Date: 2009.06.09 GM GLOBAL TECHNOLOGY OPERATIONS LLC
  • US7544150B2 patent drawing
  • US7544150B2 patent drawing
  • US7544150B2 patent drawing

AI summary

A method of regulating gear shifts of a transmission driven by an engine includes calculating a first torque error and calculating a second torque error. A compensation torque is determined based on the first torque error and the second torque error. The gear shifts are regulated based on the compensation torque.