Torque Feedback Control Switching for Engine Vibration Reduction

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Solution Overview

Problem

Internal combustion engines experience undesirable noise and vibration during idling due to variations in RPM and operating conditions, which existing control methods fail to adequately manage, especially when shifting into reverse gear or moving in reverse.

Innovation Solution

A system and method that switches between open-loop and closed-loop feedback control for an internal combustion engine's torque management, using a powertrain control module to detect reverse gear activation or movement, switching from open-loop to closed-loop control to maintain stable engine speed and reduce noise and vibration.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Device complexity

If open-loop control is used during vehicle idling, then device complexity is reduced and efficiency is improved, but engine speed stability deteriorates and noise/vibration increases during reverse gear operation

Engineering Contradiction:
Improvecontrol system complexityVSAvoidengine speed stability
Core Design Contradiction:
Device complexityVSStability of the object's composition

Solution Approach 1:

The control system dynamically switches between open-loop and closed-loop control modes based on detected vehicle conditions (neutral, forward gear, reverse gear). This allows the system to adapt its complexity and control strategy to match the specific operating conditions, maintaining simplicity when possible while providing enhanced stability when needed.

Inventive Principle:
Principle #15Dynamics

Solution Approach 2:

The system changes the control parameter mode (from open-loop to closed-loop feedback control) based on the detected gear condition. When reverse gear is detected, the control mode parameter switches to closed-loop, enabling the system to maintain engine speed stability during conditions that cause undesirable vibrations.

Inventive Principle:
Principle #35Parameter changes

2Stability of the object's composition

If closed-loop feedback control is used continuously, then engine speed stability is improved, but device complexity and energy consumption increase

Engineering Contradiction:
Improveengine speed stabilityVSAvoidcontrol system complexity
Core Design Contradiction:
Stability of the object's compositionVSDevice complexity

Solution Approach 1:

The control operation is segmented into different modes based on vehicle conditions. Open-loop control is used during neutral and forward gear operations, while closed-loop control is specifically activated only during reverse gear operation. This segmentation allows the system to apply complex control only when necessary, reducing overall system complexity and energy consumption.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

Instead of applying closed-loop control continuously (excessive action), the system applies it partially only when reverse gear is detected. This partial action approach maintains engine speed stability during the specific condition that causes problems while avoiding the continuous complexity and energy overhead of closed-loop control during all operating conditions.

Inventive Principle:
Principle #16Partial or excessive action

3Productivity

If feedback control switching is implemented based on gear detection, then engine performance is improved during reverse operation, but measurement precision requirements increase

Engineering Contradiction:
Improveengine control efficiencyVSAvoidgear position detection precision
Core Design Contradiction:
ProductivityVSMeasurement precision

Solution Approach 1:

The system uses the powertrain control module as an intermediary that integrates gear position detection from the transmission control module. This intermediary approach allows the control system to receive processed gear position information without requiring direct high-precision measurement capabilities, as the transmission control module already performs the detection and provides the signal to the powertrain control module.

Inventive Principle:
Principle #24Intermediary (Mediator)

Data Source

PatentUS10724459B2Apparatus for controlling torque control feedback and uses thereof
Publication Date: 2020.07.28 HONDA MOTOR CO LTD
  • US10724459B2 patent drawing
  • US10724459B2 patent drawing
  • US10724459B2 patent drawing

AI summary

An apparatus, method, and system for controlling the torque of an internal combustion engine during certain vehicle component operations to minimize unwanted motion and vibration. The method includes detecting at least one of reverse gear engagement or reverse movement of the vehicle; wherein a feedback control of the internal combustion engine is switched from open-loop control to closed-loop control upon detection of at least one of a reverse gear activation or reverse movement of the vehicle.