Torque limiter and drive device
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Solution Overview
Problem
The demand for downsizing torque limiters has not been adequately addressed in existing technologies, which are required to be smaller while maintaining their functionality.
Innovation Solution
A torque limiter design featuring a first rotary body, a first friction body, a second friction body, a second rotary body, disc springs for biasing, and a fastening member to compress the disc springs, allowing for a compact structure that limits torque transmission by slipping when excessive load is applied.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Volume of moving object
If a conventional torque limiter design is used, then the torque limiting function is achieved, but the device size is large
Solution Approach 1:
The patent implements nesting by placing the first friction body and second friction body in a stacked configuration within a limited axial space. The friction bodies are nested between the first rotary body and second rotary body, allowing the torque limiting mechanism to occupy minimal volume while maintaining full functionality. This nested arrangement enables the torque limiter to achieve compact dimensions without compromising its ability to limit torque through friction-based slipping.
2Volume of moving object
If the torque limiter is downsized, then the apparatus size is reduced, but the stability of slip torque values increases fluctuation
Solution Approach 1:
The patent applies local quality by providing a keeping surface on the second rotary body that locally concentrates and stabilizes the contact interaction with the second friction body. This localized feature ensures consistent friction engagement and reliable torque limiting performance. Additionally, the fastening member is positioned to locally apply compressive force to the disc spring, ensuring stable pressing force on the friction bodies. These localized quality enhancements maintain slip torque stability despite the overall compact size of the torque limiter.
3Volume of moving object
If a compact structure is implemented, then the device size is reduced, but the complexity of component arrangement increases
Solution Approach 1:
The patent merges multiple functions into integrated components to reduce overall complexity. The fastening member simultaneously serves to fix the disc spring in place and apply compressive force to press the friction bodies against each other. The disc spring itself combines elastic deformation capability with torque transmission function. The first and second friction bodies are merged into a compact stacked arrangement that achieves both torque limiting and space efficiency. These merging strategies enable compact design without proportionally increasing component arrangement complexity.
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
This design enables a smaller torque limiter that effectively limits torque transmission, protecting the drive system from overloads while reducing the device's size and fluctuation in slip torque values, thereby enhancing stability.
Implementation Method 1
at least one disc spring for biasing the first friction body and the second friction body in a stacking direction of the first friction body and the second friction body
Implementation Method 2
a second friction body stacked on the first friction body and to be rotated with rotation of the first friction body by a friction force between the first friction body and the second friction body
Data Source
AI summary
Provided is a smaller torque limiter. A torque limiter (30) according to a representative embodiment of the present invention is characterized by including: a first rotary body (32) to be rotated by a drive source; a first friction body (33) locked to the first rotary body; a second friction body (34) stacked on the first friction body and to be rotated with rotation of the first friction body by a friction force between the first friction body and the second friction body; a second rotary body (35) locked to the second friction body; at least one disc spring (37) for biasing the first friction body and the second friction body in the stacking direction of the first friction body and the second friction body; and a fastening member (39) for applying a compressive force to the disc spring.


