Torque-Limiting End Effector for Automated Gladhand Coupling
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
The manual connection of pneumatic and electric lines in tractor-trailer systems requires substantial dexterity and force, limiting the automation of self-driving vehicles.
Innovation Solution
A mechanized gladhand system using cameras for identification and localization, a clutch for engaging/disengaging the clamp, a motor for controlling the clamp configuration, and a mechanized end effector with a rotational drive mechanism to automate the connection process, reducing the torque and structural requirements.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If manual connection of pneumatic and electric lines is performed, then the connection can be established, but substantial dexterity and force are required
Solution Approach 1:
The patent replaces manual mechanical operations with an automated end effector system that uses a motor-driven rotational mechanism to couple gladhands. The system substitutes human dexterity and force with automated mechanical actuation, allowing the connection process to be performed without substantial manual effort while establishing reliable pneumatic and electric line connections.
2Extent of automation
If automated end effector system is implemented, then automation is improved, but device complexity increases
Solution Approach 1:
The end effector is designed as a multi-functional device that can perform multiple operations: it couples gladhands for pneumatic lines, handles electrical connectors, and integrates camera systems for identification and localization. By consolidating these functions into a single automated device, the system achieves high automation while managing complexity through functional integration rather than separate systems.
Solution Approach 2:
The patent introduces a camera system as an intermediary component that enables the automated system to identify and localize targets before execution. This intermediary layer allows the automated end effector to operate autonomously by capturing visual data and translating it into positioning information, thereby achieving high automation without requiring complex direct sensing and control mechanisms.
3Ease of operation
If torque requirements are reduced, then ease of operation improves, but connection reliability may be compromised
Solution Approach 1:
The automated end effector system replaces manual torque application with a motor-driven rotational mechanism that provides controlled and consistent torque. This substitution ensures that adequate torque is applied reliably to secure connections without requiring high physical exertion from operators, thereby maintaining connection reliability while improving ease of operation through automation.
Data Source
AI summary
The present technology describes systems and methods for a mechanized gladhand and an end effector. The mechanized gladhand may have a collar capable of rotational motion while the mating surface may be in contact with a second surface without rotating. This may reduce reaction loads while maintaining the integrity of the connection. The end effector may include a drive motor, clasping tool, and/or driving installed tool that may be used to couple a tool with the gladhand or may be used in other applications. The end effector may have a compact design to allow precise control. The movement of the end effector with the gladhand may be controlled based on image processing to align the tool with another component.