Torque Regulating Mechanism for Medical Tubular Insertion Devices
Find Innovative SolutionsGenerate Solutions
Solution Overview
Problem
Tubular insertion devices used for therapeutic procedures in human bodies, such as catheters, often experience torsional buckling due to excessive rotational torque, necessitating device replacement and prolonging therapeutic operations, as existing solutions fail to provide instantaneous torque perception and effective prevention of buckling.
Innovation Solution
A medical apparatus with a torque regulating mechanism that disengages integral rotation between a cylindrical body and a main body when a predetermined torque is exceeded, allowing operators to perceive excessive torque and prevent buckling, featuring a contact mechanism with body-side and cylinder-side tooth portions with different slope surfaces to block torque transmission.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Ease of operation
If the insertion device is rotated around its axis to navigate tortuous tracts or steer the preshaped insertion device, then the operator can achieve better positioning and navigation, but the insertion device may be subjected to surplus rotational torque causing torsional buckling
Solution Approach 1:
The insertion device is divided into multiple sections with different structural characteristics. The proximal section has a smaller outer diameter and different wall thickness compared to the distal section, creating segments with different torsional rigidities. This segmentation allows the proximal part to preferentially absorb rotational torque through controlled buckling, protecting the distal working section from excessive torque that would cause harmful buckling in the tract.
Solution Approach 2:
The proximal section is designed with specific structural characteristics (smaller outer diameter, different wall thickness) that make it more compliant to torsional loads before the device is inserted. This beforehand cushioning structure absorbs excess rotational torque through controlled deformation at the proximal end, preventing the torque from reaching critical levels that would cause buckling of the distal section inside the tract.
2Difficulty of detecting and measuring
If the operator visually confirms buckling to detect excessive torque, then the operator can identify the problem, but the detection is delayed and time-consuming, requiring device replacement
Solution Approach 1:
The device incorporates a torque detection mechanism that automatically detects excessive torque and provides visual feedback through color changes or markers before buckling occurs inside the tract. This preliminary detection action allows the operator to immediately recognize torque excess and adjust operation, preventing buckling rather than detecting it after the fact, thereby eliminating the need for time-consuming device replacement.
Solution Approach 2:
The insertion device includes visual indicators such as color-coded sections or markers that change appearance or become visible when excessive torque is applied. This color change mechanism provides immediate visual feedback to the operator about torque levels, enabling real-time detection and correction before buckling occurs, thus avoiding the time loss associated with visual confirmation of buckling and device replacement.
3Reliability
If the proximal part is designed with smaller outer diameter to preferentially sustain torsional buckling, then the distal section is protected from buckling, but the overall device complexity increases
Solution Approach 1:
The insertion device features local quality variations where only specific sections (proximal part) have modified structural characteristics such as smaller outer diameter and different wall thickness, while the distal working section maintains its original design. This localized modification approach provides buckling protection where needed without unnecessarily complicating the entire device structure, maintaining simplicity in the critical working portions.
Solution Approach 2:
The device incorporates dynamic characteristics through its segmented structure, allowing different sections to respond differently to torsional loads. The proximal section is designed to be more compliant and capable of controlled deformation, while the distal section remains relatively rigid for precise positioning. This dynamic differentiation provides effective buckling protection while maintaining operational simplicity through natural structural behavior rather than complex active control mechanisms.
Data Source
Figure 1~5
Figure 6~8
Figure 9~10
AI summary
In a medical apparatus (1), tubular insertion device (10A) and tubular insertion device having the medical apparatus (1), the medical apparatus (1) has a main body (2) regulated to rotate around an axis of the tubular insertion device (10A) and having a cylindrical body (3) provided in contact with the main body (2) to rotate integrally with the main body (2). A torque regulation mechanism (4) is provided to release the integral rotation in unison with the main body (2) so as to block a torque transmission to the tubular insertion device (10A) when a torque applied to the cylindrical body (3) is more than a predetermined value. The block of the transmission renders it incapable to further rotate the tubular insertion device (10A), whereby preventing a torsional buckling from being induced on the insertion device (10A), and enabling the operator to quickly perceive an excessive torque.