Torque Ripple Suppression in Rotating Electrical Machines

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Solution Overview

Problem

Existing torque ripple suppression methods face challenges in accurately handling high-frequency disturbances and multi-inertia systems, leading to reduced performance and difficulty in generating desired compensating currents, especially in varying speed operations.

Innovation Solution

A periodic disturbance observer is used to estimate the real and imaginary parts of the torque ripple frequency component, allowing for the generation of feedback compensating currents that cancel periodic disturbances, employing a one-dimensional complex vector model for system identification and adaptive control.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Measurement precision

If feedback suppression control is used to accurately suppress torque ripple, then torque ripple suppression performance is improved, but control response deteriorates due to calculation dead time in high frequency range

Engineering Contradiction:
Improvetorque ripple suppression accuracyVSAvoidcontrol response speed
Core Design Contradiction:
Measurement precisionVSSpeed

Solution Approach 1:

The control system segments the torque ripple suppression into two distinct paths: a fast feedforward path using a periodic disturbance observer for high-frequency components, and a slower feedback path using a shaft torque meter for overall accuracy. This segmentation allows each path to optimize for its specific frequency range, resolving the contradiction between accuracy and response speed.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The periodic disturbance observer performs preliminary action by estimating and compensating for torque ripple before the shaft torque meter can measure and respond to it. The observer uses system identification models to predict disturbance characteristics in advance, providing proactive compensation that reduces the impact of calculation dead time in the feedback path.

Inventive Principle:
Principle #10Preliminary action

2Adaptability or versatility

If system identification with complex vector model is used to handle multi-inertia systems, then adaptability to varying speed operations is improved, but device complexity increases

Engineering Contradiction:
Improveadaptability to varying speed operationsVSAvoidcontrol system complexity
Core Design Contradiction:
Adaptability or versatilityVSDevice complexity

Solution Approach 1:

The system uses parameter changes by adapting the complex vector model parameters (magnitude and phase) according to operating conditions. The periodic disturbance observer adjusts its parameters based on system identification results that vary with speed, allowing the controller to maintain accuracy across different operating points without requiring a completely different control structure for each condition.

Inventive Principle:
Principle #35Parameter changes

Solution Approach 2:

The complex vector model acts as an intermediary that simplifies the representation of multi-inertia system dynamics. Instead of directly controlling each inertia element, the model provides a unified mathematical representation that captures the essential frequency characteristics, making the system adaptable to varying conditions while keeping the control structure manageable.

Inventive Principle:
Principle #24Intermediary (Mediator)

3Loss of time

If periodic disturbance observer is used to estimate torque ripple frequency components, then response time is improved, but measurement precision may be affected by model accuracy

Engineering Contradiction:
Improveresponse timeVSAvoidtorque ripple estimation accuracy
Core Design Contradiction:
Loss of timeVSMeasurement precision

Solution Approach 1:

The system employs feedback by using the shaft torque meter to measure actual torque ripple and comparing it with the periodic disturbance observer's estimates. This feedback loop allows the system to verify and refine the observer's performance, ensuring that the fast response of the observer does not compromise measurement precision. The feedback mechanism compensates for model inaccuracies by adjusting the control based on actual measurements.

Inventive Principle:
Principle #23Feedback

Data Source

PatentUS8704469B2Torque ripple suppression control apparatus and torque ripple suppression control method for rotating electrical machine
Publication Date: 2014.04.22 MEIDENSHA CORP
  • US8704469B2 patent drawing
  • US8704469B2 patent drawing
  • US8704469B2 patent drawing

AI summary

A periodic disturbance observer determines real part I^An and imaginary part I^Bn of an estimated current including a periodic disturbance, from value of identification identifying a system transfer function of an nth order torque ripple frequency component from a command torque to a detected torque value, with a one-dimensional complex vector having a real part P^An and an imaginary part P^Bn, a cosine coefficient TAn, a sine coefficient TBn, and the real part P^An and imaginary part P^Bn of the system transfer function; subtracts command compensating current IAn* and IBn* obtained through pulsation extracting filter GF, respectively, from the real part I^An and imaginary part I^Bn of the estimated current, and thereby determines estimated periodic disturbance current real part dI^An and imaginary part dI^Bn to cancel the periodic disturbance current.