Torque Support Layout for Roll Position Stability Under Drive Torque
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Solution Overview
Problem
Existing torque supports in calender or rolling mill drives introduce retroactive forces and affect the accuracy of the system by altering the angular position of rolls, and designs with two external coupling points fix the drive in position, preventing full compensation for movements.
Innovation Solution
A torque support system with rotatable bearings that transmit torque as tensile or compressive forces, using first and second force-conducting elements fixed to a support element, allowing the support element to move freely and maintain roll position without introducing additional forces.
Engineering Contradictions & Design Principles
Engineering Contradiction Analysis
1Force
If a one-sided torque support is used to absorb drive torques, then the torque can be intercepted by the torque support acting as a lever arm, but retroactive forces are introduced into the bearing arrangement that force the roll out of its position and affect system accuracy
Solution Approach 1:
The torque support is divided into two separate torque supports arranged opposite to each other, each absorbing torque in opposite directions. This segmentation allows the retroactive forces from each support to counterbalance each other, eliminating the net retroactive force that would otherwise affect roll position accuracy while maintaining effective torque absorption capability
Solution Approach 2:
The two torque supports are arranged as counterbalancing elements opposite to each other, where one torque support acts as a counterweight to the other. The retroactive forces generated by each support counterbalance each other, neutralizing the harmful effect on roll position while preserving the torque absorption function
2Manufacturing precision
If two external coupling points are used to absorb torque from opposite sides of the drive, then no retroactive force is introduced to the bearing or drive, but the drive is fixed in its position both rotationally and linearly and cannot completely compensate for movements acting on it
Solution Approach 1:
The coupling between the torque supports and the drive is made dynamic through rotatable connections rather than rigid fixed connections. This allows the drive to rotate freely and compensate for movements while the torque supports continuously absorb torque, maintaining both position stability and movement compensation capability
Solution Approach 2:
The system changes the coupling parameter from rigid fixed connection to rotatable connection, allowing the drive to adapt its angular position while the torque supports maintain torque absorption. This parameter change enables the drive to compensate for movements while maintaining stability
Applied Scientific Principles
This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.
Function Achieved in This Case
The system prevents retroactive forces, maintains roll accuracy by keeping the angular position consistent, and allows for adjustments in roll spacing without deflection, enhancing the drive's positional stability.
Implementation Method 1
the drive torques occurring at calender or rolling mill drives (5, 6) are absorbed by a torque support (1) according to the invention, in which the torques are transmitted further to force transmission elements (9, 10) via two rotatable bearings
Implementation Method 2
via which the force transmission elements (9, 10) are each fixed to the drive or drives (5, 6), one of which is a tension element and the other a compression element
Implementation Method 3
the torques are transmitted further to the force transmission elements (9, 10) via two rotatable bearings, via which the force transmission elements (9, 10) are each fixed to the drive or drives (5, 6)
Implementation Method 4
a torque support (1) according to the invention, in which the torques are transmitted further to force transmission elements (9, 10) via two rotatable bearings
Data Source
AI summary
A torque support for absorbing drive torques of at least one shaft drive, having two first force-conducting elements, each of which is rotatably fixed to the shaft drive at a distance from one another by a first end, and having a support element arranged at a distance from the shaft drive, to which support element the first force-conducting elements are each fixed rotatably and at a distance from one another by a second end opposite the first end, and spaced apart from one another, and having two second force-conducting elements which are each fixed at a first end to the support element in a rotatable manner and spaced apart from one another and are each fixed at a second end, opposite the first in each case, to a fixed element which is independent of the shaft drive in a rotatable manner and spaced apart from one another. A corresponding roller arrangement is further disclosed.


