Torque Transmission Assembly Radial Space Optimization

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Solution Overview

Problem

Current torque transmission assemblies in motor vehicles, particularly those with double wet clutch mechanisms, face limitations in radial space utilization and torque transmission capacity, which affect performance and efficiency.

Innovation Solution

The design integrates a torque transmission assembly with a cover and clutch housing that includes a device for oil distribution, where the cover has a first bearing surface directly supporting the combustion engine casing, allowing for increased radial dimensioning of the double wet clutch mechanism and improved performance by freeing up radial space and grouping functional assembly surfaces on a single support surface.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Force

If the clutch housing is received in the clutch bell, then radial space is occupied, but the torque transmission capacity is limited

Engineering Contradiction:
Improvetorque transmission capacityVSAvoidradial space
Core Design Contradiction:
ForceVSArea of stationary object

Solution Approach 1:

The clutch housing is extracted from the clutch bell, removing it from the radial space constraint. This allows the clutch housing to be positioned elsewhere, freeing up radial space within the clutch bell for the wet dual-clutch mechanism while maintaining the torque transmission function through the cover's bearing surface on the engine housing.

Inventive Principle:
Principle #2Taking out (Extraction)

Solution Approach 2:

The mounting interface is moved from a radial arrangement (clutch housing received in clutch bell) to an axial arrangement (cover bearing surface on engine housing). This dimensional change allows the clutch housing to be positioned axially rather than radially, freeing up radial space for the clutch mechanism while maintaining structural support.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Ease of operation

If multiple mounting surfaces are used, then positioning flexibility is improved, but assembly complexity increases

Engineering Contradiction:
Improveassembly simplicityVSAvoidmounting structure
Core Design Contradiction:
Ease of operationVSDevice complexity

Solution Approach 1:

Multiple mounting functions (axial positioning, radial support, torque transmission) are merged into a single bearing surface on the cover that contacts the engine housing. This consolidation simplifies the assembly process by reducing the number of separate mounting operations while maintaining all necessary positioning and support functions.

Inventive Principle:
Principle #5Merging (Combining)

Solution Approach 2:

The cover's bearing surface serves multiple functions simultaneously: it provides axial positioning for the torque transmission module, supports the clutch housing, and interfaces with the engine housing for torque transmission. This multi-functionality reduces the need for separate mounting features and simplifies the overall assembly.

Inventive Principle:
Principle #6Universality (Multi-functionality)

Data Source

PatentEP3353450B1Torque transmission assembly to be provided in a motor vehicle transmission
Publication Date: 2020.09.16 VALEO EMBRAYAGES SAS
  • EP3353450B1 patent drawingFigure 1
  • EP3353450B1 patent drawingFigure 2
  • EP3353450B1 patent drawingFigure 3

AI summary

The invention relates to a torque transmission assembly (E) to be provided in a motor vehicle transmission (1). Said torque transmission assembly comprises at least: a clutch housing (5) and a torque transmission module (M) including: a cover (10), a wet dual-clutch mechanism (11) rotatable about an axis (X), and a clutch casing (12) comprising, in whole or in part, an oil dispensing device for supplying oil to the wet dual clutch. The cover (10) and the clutch casing (12) are assembled so as to form a housing defining a cavity in which the wet dual-clutch mechanism is received at least in part, and wherein the clutch casing (12) is received, in whole or in part, in the clutch housing (5), and the cover (10) comprises a first bearing surface (31) capable of resting on an internal combustion engine (2).