Multi-Stage Torsion Damper Layout for Compact NVH Control

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Solution Overview

Problem

Conventional torsion dampers for vehicles face challenges in reducing the full length of the transmission while enhancing noise, vibration, and harshness (NVH) performance, as increasing the center diameter of the coil spring is necessary for improved NVH, which contradicts the goal of reducing volume.

Innovation Solution

A multi-stage damping structure is implemented by installing drive plates and damper members in multiple stages along the axial direction, reducing the diameter on the rotation side, thereby reducing the full length of the transmission and enhancing NVH performance through a multi-stage damping structure.

Engineering Contradictions & Design Principles

VSEngineering Contradiction Analysis

1Object-affected harmful factors

If the center diameter of the coil spring is increased to enhance NVH performance or achieve low stiffness, then the NVH performance is improved, but the full length of the transmission increases

Engineering Contradiction:
ImproveNVH performanceVSAvoidfull length of transmission
Core Design Contradiction:
Object-affected harmful factorsVSLength of stationary object

Solution Approach 1:

The single-stage damping structure is divided into multiple stages along the axial direction. The patent employs multiple drive plates and damper members arranged in series, where each stage handles a portion of the vibration damping task. This segmentation allows the system to achieve the required NVH performance with a smaller center diameter at each stage, thereby reducing the overall transmission length while maintaining effective vibration attenuation.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent transitions from a radial expansion approach (increasing center diameter) to an axial extension approach (multiple stages along axial direction). By distributing the damping function across multiple stages in the axial dimension, the system achieves the required stiffness characteristics without increasing the radial footprint, thus solving the contradiction between NVH performance and transmission length.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

2Strength

If the center diameter of the coil spring is increased to achieve low stiffness, then the low stiffness characteristic is achieved, but the volume of the torsion damper increases

Engineering Contradiction:
ImprovestiffnessVSAvoidvolume of torsion damper
Core Design Contradiction:
StrengthVSVolume of stationary object

Solution Approach 1:

The damping function is segmented into multiple stages with individual damper members. Each damper member operates with smaller dimensions, and their combined effect along the axial direction achieves the target stiffness characteristic. This segmentation reduces the volume of individual components and the overall torsion damper while maintaining the required low stiffness property.

Inventive Principle:
Principle #1Segmentation

Solution Approach 2:

The patent shifts the design approach from increasing radial dimensions (center diameter) to extending axial dimensions (multiple stages). This dimensional transformation allows the system to achieve the desired stiffness characteristics through the cumulative effect of multiple compact stages, thereby reducing the overall volume while maintaining low stiffness.

Inventive Principle:
Principle #17Another dimension (Dimensionality change)

Applied Scientific Principles

This section explains which scientific principles are used to turn an abstract innovation direction into a practical engineering solution.

Function Achieved in This Case

This approach effectively reduces the full length of the transmission while achieving low stiffness and improved NVH performance by distributing damping characteristics across multiple stages, enhancing the overall efficiency of the torsion damper.

Implementation Method 1

a coil spring coupled between the first mass and the second mass and configured to absorb vibration and impact generated in the rotation direction

Methodology Applied
Scientific EffectElastic force: Elasticity

Implementation Method 2

configured to absorb vibration and impact generated in the rotation direction

Methodology Applied
Scientific EffectVibration absorption: Damping

Data Source

PatentUS12013008B2Torsion damper for vehicle
Publication Date: 2024.06.18 HYUNDAI TRANSYS INC
  • US12013008B2 patent drawing
  • US12013008B2 patent drawing
  • US12013008B2 patent drawing

AI summary

Provided is torsion damper for a vehicle including an output side-flywheel coupled to an output shaft of a driving unit in an axial direction, a first drive plate disposed to be relatively rotatable in an axial direction of the output side-flywheel, a second drive plate disposed to be relatively rotatable in an axial direction of the first drive plate, an input shaft of a transmission being coupled thereto in the axial direction, a first damper member installed between the output side-flywheel and the first drive plate and configured to absorb vibration and impact generated in a rotation direction thereof, and a second damper member installed between the first drive plate and the second drive plate and configured to absorb vibration and impact generated in a rotation direction thereof.